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AOPA Air Safety Institute: More Difficult Decisions

The AOPA Air Safety Institute is making it’s annual loop through Texas this January. The topic for this Safety Seminar is “More Difficult Decisions: Choices & Consequences.”

The seminar is geared our the decision making process that we as pilots face on each flight. Some decisions are easy (what altitude should I pick?) while some have much greater consequences and should be taken very seriously.

This event will be interactive for the participants as several scenarios will be presented. The goal is to help pilots learn to think through each decision, weighing the consequences along the weigh to arrive at the safest outcome of the flight.

The first area seminar will be held on Tuesday, January 21st at the Stinson Field Airport (KSSF, 8535 Mission Road, San Antonio, TX 78214). The second area seminar will be held on Wednesday, January 22nd at the TXDOT office in Austin (200 E. Riverside Dr., Austin, TX 78704). WINGs credit is available for all attendees.

Learn more here.

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  • Cirrus Braking Systems: A Hot Topic

    You just bought your Cirrus SR22. You do some flying, and soon find yourself with a brake temp sticker that isn’t white anymore. You remember from your transition training that any color other than white is a no go. You now ponder…. I don’t remember getting on the brakes hard, or riding the brakes while taxiing, but sure enough they aren’t white anymore. You now start thinking that all the horrible rumors of Cirrus brakes are true. They overheat so fast!

    I would like to share some little-known facts about the Cirrus factory equipped braking system. Following the procedures below can help make the brakes last a little longer. There is also a very popular STC that allows upgraded brakes to be installed on all SR series aircraft. More to come on that.

    Notice the Top Yellow sticker is far darker than the Bottom. The Yellow temperature indicator turns at 300 Degrees, while the bottom Blue indicator turns at 330 Degrees. This is an indication to the pilot that if the bottom sticker has turned colors, that the braking system has exceeded 330 degrees and is in need of servicing.

    Above is a photograph of an SR22 G1 braking system with turned brake temp stickers. The first things you may notice is that there are in fact two brake temperature stickers. We can only see the bottom blue sticker from the inspection port on the wheel pants. The other is higher on the caliper; in order to see it, the wheel pant must be removed. This isn’t common knowledge because there is no mention of this additional indicator in the POH.

    Now you may be asking yourself, what can I do to extend the service life of my factory equipped Cirrus brakes? Here are some tips. First, always taxi at 1000 RPM and use the rudder as much as you can while only tapping the brakes. This is not fool proof, since sometimes, depending on the grade, you will have no choice but to utilize brake tapping to keep the aircraft going straight. Taxiing is not typically where the brakes get overheated, though, but this is still a good practice to follow.

    What we tend to see is that the Cleveland brakes are generally overheated on landing. We always recommend to make sure your final approach speed is not excessive, land in the first 1/3 of the runway, and let the aircraft rollout to a smooth stop. What tends to happen is that the aircraft is too fast, and the pilot tries to exit at a certain taxi way, or brakes hard and continues to ride the brakes after landing during taxi. If you do your best to avoid these habits, it will serve you well.

    This braking system remained unchanged all the way until the 2016 G5 Cirrus SR series. Starting in 2016, the factory equipped G5 and G6 Cirrus SR series all now come standard with a single piston hydraulic braking system from Beringer. The Cirrus Beringer brakes far exceed the braking power and durability of the old system. The new system is more robust, withstands heat better, and is is very well built. There is also an option for an upgraded dual caliper system to increase durability and stopping power. A braking system STC for the older Cirrus G1 through early G5 models was created to upgrade those airplanes to the better stopping power and cooling of the Cirrus Beringer brakes.

    Seen above is a page from a Beringer catalog highlighting the Cirrus SR series STC kits. Your local Cirrus service center will be able to quote prices for the kits. We have over 1000Hrs spent behind Beringer equipped Cirrus aircraft and the difference is quite apparent. The pilot has better control of the aircraft, no spongy pedal, and the confidence to get the plane stopped without possibly overheating the braking system. This, in our opinion, is one of the best upgrades you can do to your Cirrus.
    Above is what an STC upgraded braking kit from Beringer looks like, as well as the new temperature indicator for the pre/post flight inspection. Notice the black spot on the left hand picture. These brakes have been overheated.

    One other difference for a pilot to note is that once upgraded to the Cirrus Beringer brakes, there is only one temperature indicator and it changes color at a whopping 450 Degrees Fahrenheit! Needless to say, it can handle some heat! The new temperature indicator is now Orange in color and turns grey/black when overheated.

    On the left are the original Cirrus factory brakes. On the right is the caliper to the new Beringer brakes for a Cirrus.
    Dual Caliper Cirrus Beringer Brakes

    The Cirrus Beringer brakes upgrade is quite a step up in the world of slowing down. However, this doesn’t mean that they are completely issue free. There is one little-known problem with Beringer brakes that is not that big of a deal and can be fixed with relative ease.

    The rotor on the Beringer braking systems is “free floating,” meaning it is not necessarily “fixed” in position when secured down to the spindle. It is “keyed” into the wheel rim with the male and female side interlocking.

    The brakes occasionally will get noisy, causing a “knocking” noise when brakes are applied. This noise is caused by the small metal tabs that tighten up the space between the wheel and the brake rotor. This is so the small tabs wear with use instead of the aluminum rim that they are fixed to. So, if your Beringers are making a knocking noise when brakes applied, this is most likely your culprit.

    These gaps above are the “keyed” position where the rotor finds home in the rim. Without these tabs that wear with use, we would be replacing the rim more often than the much cheaper replaceable tabs.

    It is highly recommended to upgrade your original Cirrus factory brakes to the new Beringer braking system. You will deal with less maintenance, less chance of a brake overheat, and less confusion on whether or not your brakes are airworthy. For more info, you can check out the Cirrus website for the single or dual caliper Beringer brakes.


    Zach Anderson is a Cirrus Standardized Instructor Pilot (CSIP) for Texas Top Aviation. Zach comes from a auto mechanic background and is very familiar with the ins and outs of maintenance. He started working for Texas Top Aviation in December 2020.

  • Unusual Attitude Recoveries

    For a VFR or an IFR pilot, an unusual attitude can be one of the most dangerous situations to get into.  That is one reason so many new autopilots are being developed with a level button.  The concept behind the level button is if the pilot gets into a disorienting situation, press the level button and the autopilot comes on, holding the airplane in a straight and level pitch attitude.

    What about all those planes without autopilots that have a level button?  That’s who this article is for.

    First off, what is an unusual attitude?  The Airplane Flying Handbook on page 4-17 gives the following definition:  “An unusual attitude is commonly referenced as an unintended or unexpected attitude in instrument flight.”  The AFH also goes on to say that an unusual attitude in training has no defined bank and pitch parameters, but “for training purposes an instructor could place the airplane in a 30 degree bank with a nose up pitch attitude of 15 degrees and ask the student to recover and that would be considered an unusual attitude….”

    We now have a basis from the FAA.  VFR Pilots are now saying, “Oh, instrument flight, that doesn’t apply to us.”  Not so fast.  The Private Pilot ACS (and before it, the PTS) has a requirement for Basic Attitude Instrument Flying, including unusual attitude recoveries.  Why?  Because VFR pilots still inadvertently fly into IMC conditions and can get into an unusual attitude.  Plus, a private, non-instrument rated pilot has a higher chance of not recovering from an unusual attitude since he isn’t used to relying on his instruments.

    At each training event I do, whether it be private pilot training, a flight review, IFR training, transition training, or pretty much any kind of recurrent training, I like to do unusual attitude recoveries with my customers.  It’s one of those things that the recovery procedure wanes over time since it isn’t routinely practiced solo (for good reason!).

    I see people have the most trouble with the nose high unusual attitude recoveries.  Let’s start with the recovery procedure, then I’ll discuss the common errors (notice that the nose high unusual attitude recovery procedure mirrors a stall recovery).  Remember, this is in IFR conditions:

    • Breathe
    • Pitch Down to a level pitch attitude on the Attitude Indicator (or lower if the stall warning horn continues to go off)
    • Simultaneously add full power
    • Roll wings level
    • Flaps up and recover to a level pitch attitude if not there already

    The order is important, especially the breathing part.  What happens if a pilot goes straight into a recovery and doesn’t pause for a second or two to absorb what’s going on is the recovery isn’t executed properly.

    Our brains see the wings banked and set off all kinds of alarms to roll the wings level first before doing anything else.  Adding any kind of aileron input with the nose close to the critical angle of attack is a bad idea.  You are adding adverse yaw (since you probably won’t be coordinated) and load factor which increases the stall speed.  Then we all know that Stall + Yaw = Spin.  That’s something that is best avoided in IMC.

    We have to teach our brains to ignore the bank angle until the pitch and power come in.  Once the airplane is far away from the critical angle of attack, then the bank can be rolled to neutral.

    Let’s look at the nose low unusual attitude recovery.  The order is still important on this one too:

    • Breathe
    • Power Reduce (to idle if necessary)
    • Roll Wings Level
    • Pitch up to a level pitch attitude
    • Add Power back to cruise

    The theory with the nose low unusual attitude is your speed is accelerating.  By reducing the power first, that helps reduce the load factor experienced when the pitch is increased.  Same with rolling the wings level.  Neutral bank is a lower load factor than some kind of a bank angle.  We are trying to prevent overspeeding the airplane.  The lower the load factor, the less of a chance we have to rip the wings off.

    The most important step in either recovery procedure is to breathe first, allowing the brain to process exactly what is happening.  That way, the proper recovery can be executed.

  • Beechcraft Flap Issues

    There has always been something that felt wrong to me about how the walkway on many models of Beechcraft extends onto the right hand flap. I have never felt right about stepping onto the flap as I make my way into and out of my dad’s E33A Bonanza and therefore I generally try to step over top of it and place my foot on the wing instead. But does this effort actually make any difference, or am I just making my self look silly for no reason?

    Nutplate Cracking 3

    Well, as it turns out, it wasn’t such a bad idea. In 2007, a pilot flying a Beech reported a split flap condition. Upon inspection, it was found that there was damage to the actuation rod attachment as well as the nose rib and nut plates. Six other aircraft were checked and found to have similar damage. These findings were submitted to Hawker Beechcraft and in 2008 and they issued a maintenance alert regarding the issue. In 2011 the FAA issued SAIB CE-11-21 (Special Airworthiness Information Bulletin) to alert owners, operators, and maintenance personnel about the problem; specifically warning of the potential for cracking in the nose flap rib (part number 35-165050-84). And while its true that this type of damage is not limited to the right hand flap, it is known to be much more common on that side. Stepping over the flap instead of on it is recommended by both the FAA and Beechcraft as a solution.

    Unfortunately, the flap cracking is known to span a wide variety of aircraft types. A 2011 “Safety Communique” issued by Hawker Beechcraft lists the affected models as:

    -Bonanza 33, 35, and 36
    -Baron 55, 56, 58, and 95
    -Duke 60

    Damage at the flap actuator point (Photo Courtesy of AOPA)
    Damage at the flap actuator point (Photo Courtesy of AOPA)

     

    According the the FAA, the cracking can been found most commonly on airframes which are between 4,000 and 6,500 hours, but has also been found on aircraft with as few as 2,000.

    So, what do we do about it?

    First off, although much of the damage is difficult to detect without dis-assembly, the paperwork from both the FAA and Beechcraft recommend taking a look at the flap yourself to see if there are any obvious signs of problems. They also suggest taking special care looking in this area during your preflight inspections.

    Next, if you have an airplane which may be susceptible to cracking, talk to who ever is doing your maintenance work and have them look carefully during your annual inspections. I talked to one of the IA’s at our shop who has dealt with this issue before and he told me that most shops will remove the flap and send it away to a repair station to have it fixed. It’s possible that if you purchased your airplane used it may have already had this issue taken care of; a quick look through the maintenance logbooks should clear up any questions.

    Repaired rib next to a damaged rib (Courtesty:  AOPA)
    Repaired rib next to a damaged rib (Courtesty: AOPA)

     

    Regardless of whether your airplane is known to suffer from this problem or not, do your best to avoid stepping on the flap when getting in and out of the cockpit. It is also a good idea to ask your passengers to do the same as this simple act could end up saving you big headaches and big money someday down the road.

    For more information regarding the flap issues discussed above, talk to your maintenance provider and visit these links:

    ABS Flight Controls, Flaps, and Trim System Inspection, Repair and Rigging Guide (See Page 17)

    ABS Information on SAIB CE-11-21

    Andrew Robinson is a 135 Charter Pilot and flight instructor in Pennsylvania.  He flies Pilatus PC-12s and instructs in Beechcraft Bonanzas.

  • 2024 Texas Top Aviation Shangri-La Fly In

    It’s that time of year again! Yes, it’s the New Year, but it’s also time to register for the 2024 Texas Top Aviation Fly In. The Aviator’s Academy’s sister company, Texas Top Aviation, is hosting it’s 4th annual fly in event on March 19th-22nd, 2024 at the Shangri-La Resort in Grand Lake, OK.

    For those not familiar with the annual Texas Top Aviation Fly In, we’ve been hosting this event since 2019 and it is always well attended and fills up fast. Geared around aviation education, golf, community, and a whole lot of fun, the fly in is always very popular.

    This year, we are adding a Par 3 Shootout for early arrivals on Tuesday, March 19th at the Shangri-La’s Battlefield Par 3 Course. The 4th Annual 2 Round Golf Tournament begins on the afternoon of Wednesday, March 20th and finishes up on the afternoon of Thursday, March 21st.

    The biggest hit of the week is always the safety seminars on Thursday morning. This year, Texas Top Aviation has secured the talents of Paul New, expert Cirrus, Columbia, and Cessna mechanic, and owner of Tennessee Aircraft services. If you listen to Mike Busch’s podcast, Paul is a regular. Scott Williams, owner of The General Aviation Law Firm, will be presenting on LLC’s and Illegal Charters, while Hank Gibson, owner of Texas Top Aviation and The Aviator’s Academy, will present a study on several different accidents and what can be learned from other’s mistakes.

    It’s guaranteed to be a fun week. The Grove Regional Airport in Grove, OK will be our host airport (KGMJ) this year. Sign up soon as space is limited. Registration is only open till February 23rd, 2024. For more information and to register, simply Click Here. We hope to see you there!

  • Aircraft Purchase: The Logbook & Pre-Purchase Inspections

    Your about to make your dream aircraft purchase.  The plane has low time on the engine, is reasonably priced, and, according to the seller, has no damage history.  You are overjoyed!  Your dream of making an aircraft purchase is finally coming true.  You prepare your offer for the seller, set up the escrow account, and start all the paperwork.

    Two weeks later, the airplane is yours!  You start flying it, though, and the engine starts to have some strange vibrations.  After several flights, it starts to get worse.  You take it to your mechanic to get it looked at and you find out the airplane needs three new cylinders along with some other engine work that is going to total a lot of money.  Plus, your airplane is now going to be in the shop for several weeks.

    All that excitement you just had?  It just went out the window.

    Could this have been prevented?  Probably so, with a logbook inspection and a pre-purchase inspection.

    Aircraft Purchase:  Maintenance Logbooks

    Aircraft Purchase: Logbook Inspection

    Inspecting a logbook can be very daunting when making an aircraft purchase, especially for older airplanes.  This is, however, one of the most vital steps in making a new aircraft purchase.  You can find out many things from looking at the maintenance logs of an airplane.  First, you can check the compression levels of the engine.  Typically, you want compression levels in the 70’s, with it still being okay in the high 60’s.  Anything below 65 and there could be potential problems.

    Second, you can find out if there has been any odd maintenance done pointing to possible unreported damage history.  This is rare, as most aircraft owners are honest and up front when talking about damage history.  But, if there is an entry detailing a prop overhaul after only 50 hours on that prop, you may start to ask some questions.

    Third, you can find out how well the airplane has been maintained.  If a lot of maintenance was completed at each annual, even if it was a lot of small things, then the airplane has been maintained by a good mechanic who is very thorough.  This also involves a check of the ADs, Mandatory SBs, SBs, and SLs that have been issued for the airplane.  If all that has been kept up with, it’s a well maintained airplane.

    Finally, it gives you a good idea of how much the airplane has been flown.  Sure, the ad online will have the total time and time since overhaul, but you can look at the year by year breakdown of how much the airplane has been flown.  It may have been flown a lot earlier in it’s life, but not quite as much recently.  That’s not necessarily a bad thing, but airplanes like to be flown.

    Aircraft Purchase: Pre-Purchase Inspection

    Before making an aircraft purchase, it is extremely vital that whenever you are buying an airplane that you get a pre-purchase inspection done on the airplane.  Even better is getting one done by a mechanic who specializes in that type of airplane (eg. Piper Service Center for Pipers, Cirrus Service Centers for Cirrus, Kevin Mead for PA-46s).  A pre-purchase inspection can save you a lot of money in the end.

    There is always going to be some kind of maintenance issue with an airplane being purchased, whether it is big or small.  Once a pre-purchase inspection is completed, you can take the findings to the seller and negotiate for a lower price based on those findings, or just have the seller fix the items before the sale is completed.

    I would recommend having the seller fix the problems before the sale is completed.  Even though it may take a little longer for the sale to be completed this way, you’ll get to enjoy your airplane right away instead of it being in the shop the next several weeks after you complete the purchase.

    There is the circumstance where the  pre-purchase inspection reveals some serious airworthiness issues which would cause the deal to be voided.  Always put this clause in a purchase agreement, giving you, the buyer, an out if there are serious airworthiness issues.

    When it comes to making an aircraft purchase, it is not a process to be rushed.  Slow and steady usually gets the best airplane for the money, giving you years of enjoyment in the future.

    Looking to make an aircraft purchase?  Daunted by all the work that’s involved to find a good, quality airplane?  Let Texas Top Aviation do your aircraft search for you!  To learn more, visit Texas Top Aviation’s Aircraft Purchase Consultations page.

  • Mooney Enters the Training Market with the Mooney M10

    Earlier this week, Mooney announced they would be following competitors Piper (with their Archer DX) and Redbird (with their retrofitted 172 known as the Redhawk) into the training market with the Mooney M10 T and Mooney M10 J.  Mooney, which hasn’t manufactured a primary trainer since the Mooney M10 Cadet in 1970, is planning on putting Jet A burning Continental Engines in the new aircraft.  The mockup was unveiled at Airshow China.

    The Mooney M10 T is a 3 seat, fixed gear trainer sporting a Continental CD-135 engine.  At 135 HP, the initial design data claims the Mooney M10 T will be able to cruise at 140 KTAS at 75% power, allowing the Jet A engine to burn between 4-5 gallons per hour while holding 42 gallons of fuel.  As with other Jet A piston powered airplanes, the Mooney M10 T will have a Fully Automated Digital Engine Control (or FADEC) system.  This leaves just a single power lever in the cockpit, allowing the pilot to set a percent power and the FADEC computer will set the manifold pressure, prop speed, and mixture.

    The Mooney M10 J has a slightly bigger engine, the 155 HP Continental CD-155.  It also is equipped with retractable gear.  Initially, Mooney is predicting 160 KTAS at 75% power for the Mooney  M10 J.  The airplane will come as a two-seater, but will have a third seat as an option.  Mooney says that the Mooney M10 J will allow pilots to make an easy transition to the bigger and faster M20J that has been popular for many years amongst “Mooniacs.”

    Mooney M10 Interior

    In a new direction for Mooney, the Mooney M10 T Mooney M10 J will both be composite airplanes with side sticks, instead of the traditional sheet metal exterior with a yoke as Mooney aircraft have been in the past. Also venturing from the more powerful Mooney aircraft is the fact that the Mooney M10 T and Mooney M10 J will have two doors.  Remaining, though, is the swept tail that Mooney aircraft are known for.  Both airplanes will be equipped with Garmin G1000 panels, while the Mooney M10 J will also have the GFC 700 autopilot, marketing more toward aircraft owners rather than students.

    The only downside that I read about was the time between replacements for the engines.  For the CD-135 engine in the Mooney M10 T, time between replacement is 1,500 hours, whereas the CD-155 only has a 1,200 hour replacement time.

    Mooney expects certification and deliveries to begin for the Mooney M10 T and Mooney M10 J in 2017.

    Mooney M10T and M10J

    Information courtesy of AOPA and Mooney International.  Images courtesy of Mooney International.

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