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Piper PA46 Maintenance Shops

Sometimes, it’s hard to find a good shop that does quality work and communicates well without charging a fortune. Luckily for the PA46 owner, there are lots of good options. Here are the Texas Top Aviation recommended Piper PA46 maintenance shops.

Lubbock Aero (KLBB)/Abilene Aero (KABI)-Texas

Lubbock Aero and Abilene Aero are owned by the same company. Both are Piper service centers. I have had some Piper PA46 maintenance interactions with Chad at Lubbock Aero over the last year and have been impressed.

The folks at Lubbock Aero are friendly, knowledgeable, and keep the customer abreast of what’s going on with their airplane. I haven’t been to Abilene Aero, but I suspect that the same quality of service exists there as well.

Chuck’s Aircraft (KEDC)-Austin, TX

Chuck’s Aircraft has been a Cirrus Service Center for a number of years. Recently, Chuck’s put several mechanics through Kevin Mead’s M-Class which educates mechanics on the ins and outs of Piper PA46 maintenance. Chuck’s is a great, convenient spot to get your PA46 worked on.

First Line Aero (KJSO)-Jacksonville, TX

Located on the same airport as Casey Aviation, First Line Aero specializes in Piper PA46 maintenance. Walking up to their hangar, it’s loaded with Malibus, Mirages, JetProps, and Meridians. Charles Crossman, the owner, has been turning wrenches for a lot of years. Anyone recommended by Joe Casey has a stamp of approval in my book.

Midwest Malibu (KHUT)-Hutchinson, KS

One of 2 nationally renowned PA46 shops, owners bring their PA46s from all over the country to Midwest Malibu. Owner Tony Beauchamp has personally assisted multiple of my customers when they have gotten in AOG situations with their PA46s.

Des Moines Flying Service (KDSM)-Des Moines, IA

I have not had any direct interaction with Des Moines Flying Service, but I have several customers who have. The reviews have all indicated knowledgeable mechanics, good work, and good communication.

Malibu Aerospace (KANE)-Blaine, MN

Malibu Aerospace (the second nationally renowned Piper PA46 maintenance shop) has done many great things for the PA46 line of aircraft. From the M1 Cooling Mod that alters the lower cowl and add baffles for cooling air getting to where it needs to go, to the M5 TSIO 550C upgrade for the original PA46-310P, the Malibu Aerospace guys know what they are doing with the PA46.

Hetrick Aviation (KTOP)-Topeka, KS

I recently learned about Hetrick Aviation in Topeka. I met a customer there to pick up his plane where it was having a pre-buy and annual done. Keith Hetrick, the owner, has worked on a lot of PA46 airplanes and was very knowledgeable in my discussions with him. He is also a pilot, so he flies each airplane after maintenance is done to make sure no bugs are present when an owner picks it up.


Those are the Texas Top Aviation recommended PA46 shops. Have another one to add? Post in the comments below and we’ll get it added to the list.

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  • A Sad Reminder

    It was a rainy Thursday afternoon and I was eating lunch with my family when my phone rang. My wife and I had just been discussing how miserable the weather was, so it was only natural that about 30 minutes later I was soaking wet and sitting in one of our Aerostars getting ready to take off for Ohio. I didn’t have much information about who I would be flying, or why, but I knew that I was going to pick someone up to fly them home; something about a missing airplane. So off I went into the muck. My biggest concern at that point being whether or not my clothes would ever dry out.

    I arrived uneventfully and walked happily into the FBO, but found myself quickly in a very different atmosphere. It turned out I had two passengers to pick up, a husband and wife, and they had arrived at the FBO before me. As I walked in the door, the wife received a phone call. The person on the phone told her that search teams had found her father’s airplane crashed in the woods and that he was dead. I learned the rest of the details quickly and it was hard to stomach.

    She was travelling home that day to be with family until they were able to locate her father. She was pregnant with her first baby and was in her third trimester. The baby was to be her dad’s first grandchild. He’d owned a Lake Amphibian for years and had stayed at home to work while his wife was out of town. He was last seen leaving work on Tuesday of that week and was reported missing on Thursday by his co-workers. Airport security footage showed him pulling the airplane out and taking off at 20:48 (after sunset) on Tuesday night.

    After a few minutes we loaded the Aerostar and took off. It was the saddest flight I’ve ever done. Understandably, my passanger sobbed on and off from the time she got off the phone until we landed a couple of hours later. The weather seemed appropriate as we flew along through the rain and were greeted at our destination by a grief stricken family and a few reporters.

    I said a sad goodbye and left, but I couldn’t help but think about their situation. It really hit close to home with me as it was easy to draw parallels between my family and theirs: she was very close in age to me and pregnant with her first child. My wife and I were new parents. Her dad had owned his airplane for about the same length of time that my dad has owned his Bonanza. Additionally, it isn’t uncommon for my parents to go a couple days without being able to reach each other because they both travel.

    A Lake 250, the same type of aircraft involved in the accident.

    But what happened..?

    In the time since the accident, the NTSB has published their findings and unfortunately, it makes the situation sadder. It was completely avoidable.

    Airport security cameras showed that after removing the airplane from the hangar, the pilot did not complete a preflight inspection or even a walkaround of any kind. He simply climbed in and left. The investigators were unable to find any traces or odor of fuel in the wreckage, nor any mechanical abnormalities with the airplane. In fact, according to the report, the engine was put on a test stand and ran perfectly. It would seem that the pilot simply never checked the fuel quantity and took off. The airport cameras captured the take off and a bright flash about 30 seconds after the aircraft departed.

    Here is an excerpt from the report:

    The National Transportation Safety Board determines the probable cause(s) of this accident as follows:  The pilot’s attempted 180-degree return to the runway immediately after takeoff in dark night conditions, which resulted in collision with trees and terrain. Also causal was the pilot’s inadequate preflight inspection, which resulted in a takeoff with little-to-no fuel on board the airplane.

    Interestingly, the report also details their ability to use logbook information and fuel receipts to show the airplane was taken on a long cross country on its last flight and likely not fueled again.
    Another thing which stuck out in my mind upon learning the details of the crash was how important it is to let someone know when you’re going flying. Having another person know roughly when a flight is leaving, where it’s going and and when to expect it back could potentially save the lives of the people on board. In the case of this accident, the pilot didn’t alert anyone that he was going flying and therefore, no one realized he was missing for 2 days.

    From reading the NTSB report I don’t get the impression that he survived the crash, but I can’t help thinking about the possibility that he, or others in similar circumstances, could survive a crash and then die from their injuries because no one knew to look for them. When I flew charter, we weren’t legally allowed to take off VFR without letting someone at the company know the details of the flight. I’ve adopted this as my personal policy as well. One text message could be the difference between being rescued or not.

    Finally, every pilot should ensure that a proper walk around is completed! It’s easy to assume everything is okay with an airplane, especially one that no one else has access too. In addition to a thorough preflight, I like to walk all the way around the airplane and visual check fuel caps, doors, chocks, ropes, etc., immediately before getting in to ensure that everything is ready. I know a couple of pilots who have taken off with various panels and compartments open simply because they got distracted during their walk around and never closed them. (A good policy is to never walk away and leave something open). Perhaps even more mind boggling is that he apparently didn’t look at the fuel gauges after start up and before take off. I also have to wonder how much fuel he had remaining upon completion of the previous flight.

    “Aviation in itself is not inherently dangerous. But to an even greater degree than the sea, it is terribly unforgiving of any carelessness, incapacity or neglect” is likely a familiar quote to just about every pilot. It is often written on a poster with a picture of an old timey bi-plane hanging out of a tree, but I think that it is absolutely on point. Carelessness in the preflight and neglecting basic pilot responsibilities (in this case fuel planning) cost this father his life and his opportunity to meet his first grandchild.

    I know this article is a real downer, but it’s supposed to be. Its tragic that accidents take place which are completely avoidable. Obviously this case was beyond the normal realm of carelessness and neglect, but, we as pilots need to be extremely careful not to get so comfortable with an airplane that we stop doing the things which are so basic and important to safety. One of my professors in school used to say “aviation is fun, but it plays for keeps,” which is an effective way to remind myself how important it is to do it right.

    *Out of respect to the family, I have not included any specific names, tail numbers or airports in this article.

  • New Houston Airspace Procedures

    If you are based in Houston, or heading into or out of the Houston airspace under IFR, have you updated your charts?  If not, you may hear a clearance stating: “N67889, cleared to Amarillo via the BORRN 1 Departure, CRGER Transition, Direct.  Climb via the departure, expect 8000 in 10 minutes.  Departure frequency 123.8, Squawk 3365.”  You manage to get the clearance written down, but have completely messed up the spelling of both BORRN and CRGER, so you have no idea where the intersections are.  After stumbling through a readback, you ask ground to spell the fixes for you.

    Then, more bad news.  You haven’t updated your GPS cards yet, so the departure isn’t in your 430.  It’s an RNAV only departure, so you can’t fly it based on the NAV Radio.  You were planning on updating your iPad when you got to Amarillo, so you don’t have the departure on there, either.

    This has probably already happened to a few people today already.

    Houston airspace got a major overhaul today.  There are 20 new DPs and 29 new STARs guiding IFR traffic into and out of Houston airspace (including one named the DOOBI 1 Arrival, named after the Dooby Brothers band).

    The FAA’s goal in all these changes, according to AOPA, is to “bring fuel efficiencies, time efficiencies, and reduce carbon emissions” (from Benet J. Wilson’s May 15th article on AOPA.com).  The FAA issued a NOTAM today valid until June 6th describing what routes for pilots to file.  The NOTAM also contains contingency plans for pilots flying without updated charts (like our example above).

    Pilots should expect these wide scale procedure additions and changes to start showing up in other Class B airspace across the country.  As always, make sure those charts are updated, GPS databases are current, and you do some studying of your route before you file your flight plan.

  • 3 Tips to Better Landings

    In my 3,000+ hours of flight training, I have developed some tips and tricks to help people fly better.  With teaching landings, I have 3 specific tips that will make smoother landings every time, guaranteed.

    A Good Pattern

    A wise flight instructor whom I would love to give credit to (but don’t know who it is!) once said that a good landing starts off with a good traffic pattern.  So true!  A good landing all begins with the setup.  This is true for a VFR rectangular traffic pattern or an IFR instrument approach.  Flying the proper speeds and being at the proper AGL altitudes helps immensely in making a good landing. Being at 600 feet AGL on a 1/2 mile final (or the alternative of 60 feet off the ground on a mile final!) makes it hard to make a good landing.

    Proper Use & Understanding of Pitch and Power

    Once flaps are used in the pattern, the plane is now on the back side of the power curve (or in the region of reverse command).  Power is now being used to control the plane’s rate of descent while pitch is being used to control airspeed.  The key is, both pitch and power work together, so if the pilot changes the power, he’ll also need to change the pitch and vice versa.

    The common mistake I see here is when the airplane gets low on final, the pilot tends to (quite naturally) pitch up.  All this does is bleed off airspeed and cause the airplane to sink faster.  The proper input would be to add power, then adjust the pitch for airspeed.

    Look Down the Runway

    Now that we have gotten to the point of the round-out and touchdown, it’s the most important part.  The best thing the pilot can do to make the best landing possible, is to look at the trees at the end of the runway.  When I worked with college students, I told them to find the owl in the trees at the end of the runway.

    The tendency is to stare at the pavement (or concrete) the whole way down to the landing.  When a pilot’s eyes are fixated on the ground, this destroys his depth perception and causes a level off too low to the runway, resulting in a 3 point landing and/or a bounce.

    By looking at the trees at the end of the runway, this gives the pilot much better depth perception and allows him to properly judge where to level off the airplane.

    The question now is when should the pilot start looking at the trees?  My recommendation is crossing the threshold of the runway.  For some, it works better to start looking at the trees when turning final.  Others, right before the level off.  Regardless, find that owl!

  • Cirrus Alternator Failure

    A Cirrus is an electric airplane.  There are no vacuum pumps and therefore no vacuum driven instruments. The Klapmeier brothers did this on purpose, trying to make it a modern airplane.  No vacuum systems means no vacuum pump failures, hence there is a lower likelihood of instrument failures in IMC.

    What Cirrus did instead was put a lot of electricity producing and storing devices in the airplane.  All SR20 and SR22s are equipped with 2 engine driven alternators and 2 backup batteries.  Alternator 1 is a 28 volt alternator (the amperage varies based on whether or not you have an air conditioner) while Alternator 2 is a 28.5 volt alternator.  There are 2 24 volt backup batteries, as well.  Battery 1 is also used for starting.

    In traditional airplanes that have 1 alternator, an alternator failure can affect a lot of things.  Depending on how many electronics are in the airplane, the battery can get depleted quite quickly.

    The Cirrus electrical system is quite ingenious.  It’s a little bit different based on whether you have an Avidyne Cirrus or a Garmin Perspective Cirrus.  I will discuss that further below.

    The main goal of this article is to talk through what happens in the event of a #1 Cirrus Alternator Failure (an Alternator 2 failure actually isn’t a big deal at all, though Alt 2 is required for IFR flight), the procedure for trying to fix it, and a technique I have developed that makes the pilot’s job easier.  First, let’s go through the #1 Cirrus Alternator Failure procedure.

    Alternator 1 Failure

    In either avionics configuration, the Cirrus Alternator Failure procedure is the same.

    • Check and reset the circuit breaker for Alternator 1 (Reset only once)
    • Cycle the Alternator 1 master switch
    • If Alternator 1 doesn’t come back online, leave the Alternator 1 master switch off and shed load on the battery

    Avidyne Entegra

    The Avidyne Entegra has 2 busses, the Main Bus and the Essential Bus.  Alternator 2 isn’t set to come on until the engine RPM reaches 1700.  While on the ground, Alternator 1 runs both the Main and Essential Buses.  In the air, Alternator 1 runs the Main Bus and Alternator 2 runs the Essential Bus.  Since Alt 2 is 28.5 volts, the higher voltage won’t allow the power from Alt 1 to cross over and run the Essential Bus.  There are also 2 one-way directional diodes that prevent the voltage from Alt 2 to cross over and run the Main Bus.

    Having said all that, when Alternator 1 fails, Battery 1 is now running the items on the Main Bus.  There are a significant number of items on the Main Bus which causes the 24 volt battery to quickly lose it’s charge. This precipitates the need for shedding load.  Items like GPS 2, the air conditioner and aircraft lights can all be turned off.

    In the above scenario, Alternator 2 is running the Essential Bus still that has all the Essential items on it.  Those include:

    • The PFD
    • Flight Instruments and associated Avidyne computers
    • Engine Instruments and associated Avidyne computers
    • GPS 1
    • Com 1
    • Nav 1
    • Autopilot
    • Stall Warning
    • Charging Battery 2

    Note 2 important items that are not on the Essential Bus:  the flaps and the landing light (which is very handy at night).  Those two are only on the Main Bus, which Battery 1 is now powering.

    Let’s further enhance our scenario.  You are flying over Nevada (quite remote and not a lot of airports) at night, 30 minutes from the nearest airport when your Alt 1 fails.  When you get to the airport you are planning on landing at, you want to have your flaps and your landing light, but we don’t know how long Battery 1 will last.

    The solution (this is where my technique comes in):  Turn off the Battery 1 master switch.  This is an easy solution to ensuring you have battery power to use your flaps and landing light.  Instead of going through and shedding load, simply turn off the source.  You’ll still have all the above items on the Essential Bus, which is all you need to keep safely flying.  Then, when you get to your landing airport, turn Battery 1 back on to utilize your flaps and landing light.

    Garmin Perspective

    Cirrus wired the Garmin Perspective plane a little bit differently.  There are now 2 Main Buses along with the Essential Bus.  Alternator 1 runs Main Bus 1, while Alternator 2 runs Main Bus 2 and the Essential Bus. Both Alternators are running all the time.  The Alternator 1 Failure procedure remains the same.

    The cool thing that comes along with the second Main Bus in the Perspective is the amount of items you still have available to you in the event of an Alternator 1 failure.  The only items you lose will be:

    • Yaw Damper
    • Landing Light
    • Air Conditioner and associated components
    • EVS Camera
    • 12 Volt power supply in armrest

    Everything else is powered off of Alternator 2.  That’s not much.  The only item you really want on the above list is the landing light if you are going to be landing at night.

    Follow the Alternator 1 Failure procedure, then do my technique again.  Turn off Battery 1 to save the battery power in order to use the landing light when needed.

    Cirrus did a great job creating an all electric airplane with plenty of backups in case something fails.  I focused mainly on the Alternator 1 failure here.  If Alternator 2 fails, the system is wired for Alternator 1 to run everything while still charging Battery 1 and 2.  No big deal.

    In my experience, turning off Battery 1 to conserve battery power is just a simpler solution when shedding load in the event of a Cirrus Alternator Failure.

  • Mooney Enters the Training Market with the Mooney M10

    Earlier this week, Mooney announced they would be following competitors Piper (with their Archer DX) and Redbird (with their retrofitted 172 known as the Redhawk) into the training market with the Mooney M10 T and Mooney M10 J.  Mooney, which hasn’t manufactured a primary trainer since the Mooney M10 Cadet in 1970, is planning on putting Jet A burning Continental Engines in the new aircraft.  The mockup was unveiled at Airshow China.

    The Mooney M10 T is a 3 seat, fixed gear trainer sporting a Continental CD-135 engine.  At 135 HP, the initial design data claims the Mooney M10 T will be able to cruise at 140 KTAS at 75% power, allowing the Jet A engine to burn between 4-5 gallons per hour while holding 42 gallons of fuel.  As with other Jet A piston powered airplanes, the Mooney M10 T will have a Fully Automated Digital Engine Control (or FADEC) system.  This leaves just a single power lever in the cockpit, allowing the pilot to set a percent power and the FADEC computer will set the manifold pressure, prop speed, and mixture.

    The Mooney M10 J has a slightly bigger engine, the 155 HP Continental CD-155.  It also is equipped with retractable gear.  Initially, Mooney is predicting 160 KTAS at 75% power for the Mooney  M10 J.  The airplane will come as a two-seater, but will have a third seat as an option.  Mooney says that the Mooney M10 J will allow pilots to make an easy transition to the bigger and faster M20J that has been popular for many years amongst “Mooniacs.”

    Mooney M10 Interior

    In a new direction for Mooney, the Mooney M10 T Mooney M10 J will both be composite airplanes with side sticks, instead of the traditional sheet metal exterior with a yoke as Mooney aircraft have been in the past. Also venturing from the more powerful Mooney aircraft is the fact that the Mooney M10 T and Mooney M10 J will have two doors.  Remaining, though, is the swept tail that Mooney aircraft are known for.  Both airplanes will be equipped with Garmin G1000 panels, while the Mooney M10 J will also have the GFC 700 autopilot, marketing more toward aircraft owners rather than students.

    The only downside that I read about was the time between replacements for the engines.  For the CD-135 engine in the Mooney M10 T, time between replacement is 1,500 hours, whereas the CD-155 only has a 1,200 hour replacement time.

    Mooney expects certification and deliveries to begin for the Mooney M10 T and Mooney M10 J in 2017.

    Mooney M10T and M10J

    Information courtesy of AOPA and Mooney International.  Images courtesy of Mooney International.

  • MMOPA Vision Video

    The Malibu & M-Class Owner’s and Pilot’s Association recently released their MMOPA Vision Video. It is a great video detailing the history of the Piper PA46 & the history of MMOPA. The PA46 would have ceased to exist without the founding of the original Malibu Coalition.

    Checkout the video above (and Texas Top Aviation’s Hank Gibson even gets a cameo!).

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