Bruce’s Custom Covers

I have used a few different sun shields in airplanes in my flying career.  I have found one that I really like. Bruce’s Custom Covers knocks it out of the park for usability and ease of storage.

Let’s start off with functionality.  Like other window sun shields, Bruce’s Custom Covers fit very nicely into the airplane glare shield and side windows. Depending on the type of airplane you have, some of the window covers use the suction cups and others don’t.  I recently had 2 customers order from Bruce’s, one that owns a P210 that uses the suction cups for all windows, including the glare shield, and the other owns a Cirrus which doesn’t use the suction cups on anything.

They work great.  They do the job of blocking the sun and keeping the cabin much cooler while the airplane is sitting on the ramp.

The thing I like best about Bruce’s Custom Covers is their storage.  Other sun shields require you to roll them up and lash a tie around them. Bruce’s, on the other hand, come folded very neatly in a black canvas bag.  The folded covers don’t take up nearly as much room as the rolled up covers, plus they are really easy to just fold up and store.

Bruce’s Custom Covers also sells plugs for cowling, pitot tubes, etc., as well as aircraft exterior covers.

Bruce’s Custom Covers gets my recommendation for anyone wanting to get some new sun shields.  For those of you in Texas, you know you need them!

Similar Posts

  • Shock Cooling in a PA46

    We’ve all heard it said…”reduce the throttle by no more than 1-inch every minutes to ensure you don’t shock-cool your engine”. Does this advice apply to a PA46 engine? Can a PA46 engine (Lycoming 540 or Continental 520/550) really be shock-cooled? How should the engine temperature be managed?

    Metals expand and contract with temperature, and the various metals in an air-cooled aviation engine expand and contract at a different rates. Shock-cooling supposedly occurs when the engine changes temperature quickly and the different metals in the engine cool (and therefore change shape) at different rates. When the change occurs dramatically supposed scoring, rubbing, and marking of the metal can occur, which can cause catastrophic results.

    So, let’s back to the original question…can a PA46 engine suffer shock-cooling and should a pilot operate the engine so as to avoid shock cooling? Simply put, I’ve never seen nor heard of any piston PA46 engine suffer shock-cooling. In 5000+ hours flying the piston PA46 and 16 years of flying/managing/training in the Malibu/Mirage/Matrix, it simply has not happened to me nor anyone I know. Does it mean that it cannot happen or has never happened? No. But, it is certainly not a prolific threat to our fleet.

    Should the owner/pilot operate the engine with a cautious eye cast toward the potential of shock cooling? Well, sort of…but, let’s flesh this out. My suggestion is that a pilot should operate the engine with conservatism in movement of temperature, but only because this is a good operating practice with any machine, and any flying machine is (by definition) not “overbuilt”. And, there are many ways to change the temperature of the engine…not just by reducing power. Here’s a partial list of ways to cool your PA46 engine:

    • Reduce power: Obvious…yes. When the engine produces less power, less heat is generated. Reducing power in a piston engine will almost always result in less temperature.
    • Lower the nose: By descending (and leaving power in a cruise setting) the airspeed will increase and cool the engine.
    • Enrichen the mixture: Fuel has a cooling effect on the engine, so the richer the mixture the cooler the engine.
    • Lower the landing gear: Yes…you read that right…engine cooling will occur when you lower the landing gear because more air will flow over the cylinders. Notice the landing gear doors on the PA46 have air louvers. Air flows into the engine nacelle on the front, passes down through the cylinders (along with the oil cooler, intercoolers, and other components) and then out the louvers of the closed gear doors. When the landing gear is lowered the “back door is opened” and a LOT more airflows over the cylinders.

    My suggestion is that a pilot only perform ONE of these actions at a time when beginning a descent. This suggestion was presented to me by Chad Menne (Owner, Malibu Aerospace) some time ago and I’ve operated engines this way ever since. If you are at a higher altitude and simultaneously reduced the power, lowered the landing gear, started a big descent, and enrichened the mixture in one flail swoop, I think there’s a chance that your engine would suffer some negative effects that could be called “shock cooling”. So, when you do start a descent, pick one “cooling action” to accomplish at a time. I’m sure you’ll not hurt your engine.

    Simply put, shock cooling is not a huge factor in the PA46 community, and a PA46 pilot does not need to be overly cautious. The “one inch per minute” rule may apply in some other airframes, but in the PA46 world it is not applicable.

    Joe Casey’s aviation story began in 1990 with his first flight near Nacogdoches, TX in a Cessna 172. From lift-off, Joe knew he would have a lifetime passion flying just about anything that will leave the ground…He was completely hooked.

    Along with being an FAA Designated Pilot Examiner (DPE), Joe is an ATP/CFI-AHMG and Commercial Rotorcraft/Glider Pilot in the civilian world and also a UH-60/AH-64 Pilot-in-Command/Instructor/Examiner Pilot in the US Army Reserves.  His passion for the last 19 years, however, has been the PA-46 Malibu/Mirage/Matrix/Jetprop/Meridian. Has has amassed over 6,500 hours in various PA-46 airframes and believe it to be one of the finest flying machines available for the serious cross-country pilot with an eye for efficiency.

    Now, Joe has flown more than 12,200 hours in just about every imaginable environment. Whether providing initial/recurrent training in the PA-46’s, TBM’s, instructing in NVG’s in a UH-60 Blackhawk, flying the King Air series of airplanes, giving tailwheel endorsements, or taking kids flying for the first time, he simply loves flying machines and the people who fly them.

    We’ve all heard it said…”reduce the throttle by no more than 1-inch every minutes to ensure you don’t shock-cool your engine”. Does this advice apply to a PA46 engine? Can a PA46 engine (Lycoming 540 or Continental 520/550) really be shock-cooled? How should the engine temperature be managed? Metals expand and contract with temperature, and…

  • Lightspeed Zulu 2 vs. The Bose A20

    The debate about which headset is the better product will never cease.  We do know this for sure, though, Lightspeed and Bose make the best noise canceling headsets out there.  David Clark’s offering doesn’t match up with these two.  Newcomer AKG has a light (weight-wise that is, as the headset is equipped with a pair of LED lights as well) ANR headset that the jury is still out on.  For now, Lightspeed and Bose sit atop the ANR kingdom.

    The comparison for this article will be between the Lightspeed Zulu 2 and the Bose A20 headsets, both of which I have used quite extensively in my flying career.  I am officially in the Lighspeed camp at this point and after reading my comparison below, you’ll see why.

    ANR Functionality

    Bose A20

    Between the two, the Bose A20 cancels out more noise, no argument there.  This isn’t to say that the Lightspeed Zulu 2 doesn’t.  Quite the opposite, actually.  The Lightspeed Zulu 2 does a great job of canceling the noise.  But with the A20 on in a C172, you can barely hear the engine running.  The difference before you press the power button and after is extremely noticeable.  I had one client turn to me after turning on the noise canceling function of his new A20 headset and state, “These things are awesome!”

    The other advantage Bose has is a continuation of the noise canceling.  About the only thing I don’t like about the Lightspeed is if you don’t have the headset sized just right on your head, each time you turn your head to look at something, then the suction gets broken around the ear cup and you get some ambient noise.  My glasses probably don’t help with this.  It’s not that big of a deal, you just have to readjust the size of the headset, but, since I’m a little OCD, it bugs me.  Once I get the set sized right, it’s smooth sailing.

    Comfort

    Lightspeed Zulu 2

    Far and away, the Lightspeed Zulu 2 is much more comfortable than the Bose A20.   I flew for 5 hours in the right seat with my Lightspeed set on the other day.  I switched to the left seat for the last leg and used the owner’s A20 headset since it was plugged in on that side already and I noticed quite a bit of difference.  The ear cups seemed to press against my head more.  The pad on top of my head didn’t seem to be as cushiony.  It just wasn’t overall as comfortable as the Lightspeed Zulu 2.

    Bose has made a lot of progress from their original noise canceling headsets.  Those didn’t have much of a cushion on top at all.  After about 2.5 hours, the slim ear cushions began to dig in to the side of your head.  So, the A20 has made some progress, but the Lightspeed Zulu 2 takes the cake in comfort.

    Weight Distribution

    “Wait!”  You Bose boys scream (no pun intended).  “The A20 is lighter than the Zulu 2!”  While this is true (the Zulu 2 weighs in at 15.7 oz while the A20 is only 12 oz), the way that weight is distributed makes a massive amount of difference.  The Lightspeed Zulu 2 feels lighter on top of your noggin than the A20 because the weight of the A20 is firmly planted on the top of your head in a single point.  With the Zulu 2, the weight is distributed evenly across the top of your scalp, so even though the set is heavier, it feels lighter on your head because the weight is not all concentrated on one point.

    All this adds up to why I like the Lightspeed Zulu 2 more than the Bose A20.  As for a practical example, I wore my Lightspeed Zulu 2 set for 9.1 hours one day two weeks ago.  Needless to say, it was a long day.  But, once I climbed out of the airplane, I had no pain on the top of my head and only a very little where my glasses ran along the side of my head.  Now I call that a winner.

    The debate about which headset is the better product will never cease.  We do know this for sure, though, Lightspeed and Bose make the best noise canceling headsets out there.  David Clark’s offering doesn’t match up with these two.  Newcomer AKG has a light (weight-wise that is, as the headset is equipped with a pair…

  • Make The Upgrade to Pressurization

    Are oxygen cannulas rubbing your nostrils raw?

    Is turbulence giving you back problems?

    Would you like to be above the bumps, breathing without tubes stuck up your nose or a mask on?  Would you like a quiet ride?

    Sounds like you need pressurization.  Need more convincing?

    What’s that you say?  You don’t have a multi-engine rating?  You don’t want to spend the money on a turbo prop?

    Have no fear, there are options galore for you to choose from in the single engine piston marketplace, both certified aircraft and experimental.

    A word of caution, though; once you go pressurized, you don’t go back….

    Here is my review of the certified, pressurized single engine piston options.

    Piper PA46 Malibu/Mirage/M350

    In 1983, Piper shocked the world with an amazing airplane.  The pressurized, Continental TSIO-520 (310 HP) powered PA46 Malibu hit the market in the fall of that year taking the piston world by storm.  A six seat, cabin class, pressurized single engine piston that easily cruised at 190-200 knots while only burning 16-17 GPH. It was awesome.  It even had an air stair door that felt like getting on a private jet.

    I love the original Continental powered Malibu, specifically the ’86-’88 models.  Piper initially had hydraulic flaps, which were clunky and had several issues (most notably, the hydraulic system would randomly kick offline while the flaps were in motion at very in-opportune moments).  Piper switched to the electric flaps in ’86, making the ’86-’88 year models very desirable.

    Unfortunately for Piper, the Continental TSIO-520 was not the engine manufacturer’s best product.  There were several Malibu crankshaft problems and engine failures, so much so that Piper decided to go with the Lycoming TIO-540 engine in 1989, creating the Malibu Mirage (all the current Malibu’s operating the -520 engine have been overhauled many times over, so there are no safety concerns with the -520 engine).  The Lycoming powered Mirage (350 HP), cruises a little bit faster than the Continental powered Malibu, but burns about 5 more GPH.  Piper still makes the Mirage, now dubbed the M350, complete with the Garmin G1000 NXi panel.

    The 4 seat, cabin class back seat is very roomy (unlike a Bonanza or Saratoga).  There is plenty of rooms for bags, both behind the back seat and in the handy nose compartment, which is wide enough to fit golf clubs, minus the driver.  The 1600 pound useful load (880 pound payload with full fuel), allows for a lot of people and gear to be loaded on board.  The airplane is a little stingy on CG, though.  You do not want to have a CG that is out of the rear limits.

    The airplane is fun to fly.  It has a heavy elevator, similar to a Bonanza, which requires a lot of trim on landing.  It’s very long wings cause it to float a bit on landing if the pilot comes in too fast.  It’s very docile in stalls and extremely comfortable for cross country flying.  The air conditioning system works very well, though it is still hot on the front seats when sitting on the ramp on a Texas July afternoon.

    Many of the airplanes have upgraded to glass panels.  Most are still equipped with the King KFC 150 autopilot, some with a Yaw Damper, some not.  The KFC 150 is a good autopilot, but when Garmin certifies their GFC 600 for the PA46, that will be a popular retrofit.

    If I had my pick, I would buy an ’86-’88 Malibu with an upgraded Continental TSIO-550 engine.  Climbs a bit better and does a bit better in cruise than the original -520 engine.  See why here.

    I would rate the PA46 line as the best pressurized single engine piston option out there.

    Cessna P210 Centurion

    The P210 was introduced by Cessna in 1978.  It also came with the Continental TSIO-520 engine that the Malibu was certified with.  Climbing at about 700-800 fpm (equal to the Malibu), the P210 cruises at around 190 KTAS as well, burning around 17-18 GPH.  Like the Malibu, the P210 had a Continental TSIO-520 power plant, but, unlike the Malibu, the P210 makes the pilot work to keep the CHTs cool.  With smaller cowl openings and a tighter cowl, cooling isn’t as good as the Malibu.

    Even though the P210 has six seats, the forward facing, Cessna style 3 rows aren’t quite as comfortable as the Malibu.  The single door on the pilot’s side makes loading and unloading a bit of a chore (especially compared to the air stair door in the Malibu).  The third row of seats isn’t extremely useful, as the ceiling is lower and the proximity of the second row of seats decreases the amount of leg room, making it uncomfortable for a full size adult.  Most operators remove the pilot’s side second row seat to add an aisle to get to the back row for people and bags.  It also has a smaller cabin then the Malibu.

    There is less baggage in the P210, with the singular baggage compartment accessed through a baggage door behind the cabin.  The Air conditioning system is also not as good as the Malibu.

    It’s hard to get the P210 out of CG and overloaded.  A useful load of 1500 pounds (with 90 gallons of fuel, it drops to only 960 pounds) allows the airplane to be loaded to the gills without being overweight.

    There are some engine upgrades out there for the P210 (the Silver Eagle conversion puts a Rolls Royce turboprop on it).  The best piston conversion is the Vitatoe Conversion that swaps the engine out for a Continental Turbo-Normalized IO-550, which is a much better engine than the -520.  You still have to monitor the CHTs, but cooling is less of an issue.  These are much higher priced on the market, though.

    Because of the size of the cabin and the true reputation the P210 has of being a maintenance hog, I would rate it below the PA46 line.

    Extra EA-400

    There are 3 pressurized, single engine piston airplanes out there today: the Piper PA46, the Cessna P210, and the Extra EA-400.  Extra is the famous German aerobatic aircraft manufacturer that created the Extra 300 and 330.  In the early 2000s, Extra tried it’s hand at the pressurized single market with the EA-400 (Extra also tried to get into the single engine turbo-prop market with the EA-500, but the project fizzled before much progress was made).  Sadly, only 27 EA-400s were built before the company ran into financial trouble.

    The concept sounds cool.  A fully composite, pressurized, liquid cooled, cabin class piston.  The engine was the Continental TSIOL-550, liquid cooled power plant.  Liquid cooling means no concern about hot CHTs while you are climbing.  The problem with the engine is that there are so few liquid cooled Continental engines out there, finding a mechanic familiar with one could be an issue.

    I have never flown an Extra 400, but there are several floating around out there.  Most have steam gauges and the STEC-55x autopilot.  The price on the only one on Controller right now is comparable to the P210N but above the Continental powered Malibu.

    If you are in the market, an Extra 400 might be fun to test fly and who knows, you might fall in love with it!

    Experimental Options

    There are a handful of experimental pressurized singles out there.  I have not flown any of them, so I can’t be a good resource on recommending them.  Here is the list, however.

    Lancair Evolution Piston

    Lancair IV-P

    Lancair ES-P

    Lancair LX7

    As far as availability on the market goes, there are 8 Malibus on Controller (1 1986 model) ranging from $315,000 and down, 24 Mirages ranging from $705,000 (equipped with the Garmin G1000) and down, 25 P210s ranging from $405,000 and down, and 2 Extra EA 400s, priced at $369,000 and down.  Check out the available Experimental Lancair options here.

    Have you decided to upgrade, but don’t know what to buy or how to buy it?  Check out Texas Top Aviation’s Acquisition Services.  We’ll get you the best airplane for you, your mission, and your budget.  Contact Us today to find out more information.

    Are oxygen cannulas rubbing your nostrils raw? Is turbulence giving you back problems? Would you like to be above the bumps, breathing without tubes stuck up your nose or a mask on?  Would you like a quiet ride? Sounds like you need pressurization.  Need more convincing? What’s that you say?  You don’t have a multi-engine…

  • Oh, Deer (Part 2)

    Read Part 1 Here

    Only now did I begin to realize the severity of the situation. The deer had completely broken the left main gear off of the airplane. Obviously, landing in this condition would not be ideal. Landing without a nose wheel is one thing, but landing without one of the mains would be a very dangerous and undesirable proposition.

    The company’s maintenance guys arrived on the scene while I executed a few more low passes so that they could take a look. We all came to the same conclusion that the best situation for landing would be to retract the other two wheels so I could land on the belly. Unfortunately, the landing gear wouldn’t retract. Cranking the emergency gear handle didn’t work either as it is not designed to bring the wheels up, only to put them down.

    I flew circles around the airport for a while as different options were all discussed. I owe a lot to the guys on the ground who were digging through the manuals coming up with solutions. Eventually, it was decided that I would try cranking the gear up by hand, even though the checklist in the airplane said that it could only be used to lower the gear. Even if we damaged the hand cranking mechanism, it would be worthwhile…plus, I’d already torn off the left main entirely, surely a little damage to the retraction mechanism wouldn’t be the end of the world!

    Following the checklist, I pulled the CB for the gear motor and started cranking. To my great relief, the “in transit” light illuminated and the three green indication went away. It was difficult work to crank the gear up manually. The handle is in a very poor location in Barons and Bonanzas, plus I was working against gravity. It is also possible that there was some debris from the missing wheel causing friction or binding. While I was cranking, the rescue crews were being coordinated while extra vehicles and people had been called in from the city for support.

    After some time had passed, enough to get a slightly sore arm from cranking, the lights indicated that the gear was up and locked. I lined up for one more pass hoping to verify that the landing gear was up and the landing gear doors were closed. After the final go ahead from everyone on the ground, all that was left was the landing.

    I had been doing my best to keep the passengers informed of what was happening throughout the whole flight, but I felt bad for them as the news changed from the beginning of the flight: “precautionary landing” was quite different than the briefing I ended up giving them before we landed. I informed them that I was going to be “… killing the engines and landing with the gear up….” They did an impressive job of staying calm and being responsive. Before we landed, I made sure that they were all briefed on what to expect, how to unbuckle, and how to evacuate from the airplane. It is difficult to convince someone that everything is going to be fine when there are hordes of emergency vehicles (including ambulances) waiting next to the runway in anticipation of your landing.

    Shortly before landing, I went through my flows and callouts, then verified by use of the checklist to ensure I hadn’t missed anything. I distinctly remember sitting in the airplane preparing for the landing, all the while being in complete disbelief that this was a real situation. I never imagined that I could be flying an airplane that was missing a wheel strut. Previously, my assumption had been that if there was an event serious enough to shear off one of my mains, the airplane wouldn’t continue flying. It all seemed like a bad dream.

    I elected to use runway 26 since it was the longest. I wanted to be able to carry extra speed in order to give myself extra time between pulling the mixtures and landing so that I could feather the props and turn the fuel shut off valves to the off position (never thought I’d have to do that!) without being rushed. As I made my final approach with the engines shut off, I went through my final memory items and couldn’t help but laugh about just how backwards everything was from normal arrival procedure. GUMPS: Gas- Off (normally on the fullest tank), Under carriage- Up (Definitely not normal), Mixtures- Idle cut off (I normally save this for when I’m parked on the ramp), Props- Feathered (Again, never thought I’d have to do that in real life), Seatbelts- On (the only one that stayed the same!).

    On final approach for runway 26 with the gear up and the props feathered.
    Photo Credit: www.lancasteronline.com

    I’ve had several remarks about how quiet the airplane must have been during the final un-powered glide to the runway, and while that is absolutely true, I must confess that I never noticed. I was so focused on the task at hand that the silence in the airplane simply wasn’t something that stuck out to me. What did make an impression on me, however, was the acceleration the airplane experienced when the props were feathered. I’ve heard it preached many times the importance of feathering the propeller on a dead engine, but never truly appreciated the importance of it until I did it myself. I remember the airplane accelerating noticeably as though I had hit a boost button which was hidden somewhere in the cockpit for just such an occasion.

    Although I didn’t notice the lack of noise upon killing the engines, the sickening, deafening noise which was produced during the touchdown and deceleration is something which I will never forget. Another thing that surprised me was the smoke which filled the cockpit and cabin as we slowed down. This was produced by the friction between the belly and the runway, although nothing was burning.

    I don’t know how long the airplane actually slid for after touching down, but it felt like an eternity. However, when the noise subsided and the motion stopped everything returned to real time. I unfastened my seat belt, opened the door and climbed out onto the wing. I helped the passengers evacuate and we retreated to a safe distance on the side of the runway while the firefighters rushed in to do their job.

    It was 8:35 am. So, from the time we took off to the time we landed was almost exactly an hour and a half. Not surprisingly, the passengers elected not to continue on to Pittsburgh and instead accepted a ride home in a car. The rest of my day was a blur of paperwork, reports, and phone calls.

    To Be Continued…

    Read Part 3 Here

    Andrew Robinson is an airline pilot for Piedmont Airlines.  He is a former 135 Charter Pilot and flight instructor who lives with his wife and 2 daughters in Pennsylvania.  He instructs in Beechcraft Bonanzas.

    Read Part 1 Here Only now did I begin to realize the severity of the situation. The deer had completely broken the left main gear off of the airplane. Obviously, landing in this condition would not be ideal. Landing without a nose wheel is one thing, but landing without one of the mains would be…

  • Lightspeed Headsets and Modern Audio Panels

    I love Lightspeed headsets.  They are very comfortable, durable, and reasonably priced.  Plus, when you call Customer Service, you are actually talking to someone who works for the company and knows what they are talking about.

    One thing to watch out for with Lightspeed headsets is the Mono vs. Stereo option.  On the Zulu 3, there is a very small control panel underneath the battery compartment to change from Mono to Stereo.  If you have any kind of modern audio panel, you will definitely want to do this.  Here’s why.

    I was flying in a Cirrus SR22 G5 last fall with a Garmin 350 Audio Panel.  Everything worked fine talking to the ground and tower controllers.  Once I took off and was switched to approach, everything went quiet.  I could hear the approach controller, but couldn’t transmit.  I thought my headset had bit the dust. There was another set in the plane that I switched to, but I thought the transmit function of mine was out.

    I sent the headset back to Lightspeed for repair.  The headset was still under their 5 year warranty, which is really nice!  I got it back a few days later, plugged it in to another Cirrus, and still had nothing.  I was getting frustrated, but then a light went on.  One of my colleagues had mentioned something about mono and stereo in the Lightspeed.  I popped the batteries out, flipped the switch over to stereo, and wa-la!  Everything was fully operational.

    If you get Lightspeed headsets, you’ll want to make sure it is set on Stereo, as they all come from the factory on Mono.  If you get a PFX, there is an easy access button on the side of the battery unit to switch from Mono to Stereo.

    I love Lightspeed headsets.  They are very comfortable, durable, and reasonably priced.  Plus, when you call Customer Service, you are actually talking to someone who works for the company and knows what they are talking about. One thing to watch out for with Lightspeed headsets is the Mono vs. Stereo option.  On the Zulu 3,…

  • MMOPA Safety Stand Down Rescheduled for Online

    April 18th, 2020 was supposed to mark the MMOPA Spring Safety Stand Down, an event held around the country for PA46 owners which counted toward the Master Aviator program. Sadly, due to the COVID-19 repercussions, the in person event had to be canceled.

    Thankfully, due to modern technology, the event has been rescheduled to a nationwide webcast. The date for the Online MMOPA Safety Standdown in Saturday, August 8th. Joe Casey and Travis Holland will be hosting the MMOPA Safety Standdown.

    The cost is free. To register, please click here.

    April 18th, 2020 was supposed to mark the MMOPA Spring Safety Stand Down, an event held around the country for PA46 owners which counted toward the Master Aviator program. Sadly, due to the COVID-19 repercussions, the in person event had to be canceled. Thankfully, due to modern technology, the event has been rescheduled to a…

Leave a Reply

Your email address will not be published. Required fields are marked *