Beechcraft Flap Issues

There has always been something that felt wrong to me about how the walkway on many models of Beechcraft extends onto the right hand flap. I have never felt right about stepping onto the flap as I make my way into and out of my dad’s E33A Bonanza and therefore I generally try to step over top of it and place my foot on the wing instead. But does this effort actually make any difference, or am I just making my self look silly for no reason?

Nutplate Cracking 3

Well, as it turns out, it wasn’t such a bad idea. In 2007, a pilot flying a Beech reported a split flap condition. Upon inspection, it was found that there was damage to the actuation rod attachment as well as the nose rib and nut plates. Six other aircraft were checked and found to have similar damage. These findings were submitted to Hawker Beechcraft and in 2008 and they issued a maintenance alert regarding the issue. In 2011 the FAA issued SAIB CE-11-21 (Special Airworthiness Information Bulletin) to alert owners, operators, and maintenance personnel about the problem; specifically warning of the potential for cracking in the nose flap rib (part number 35-165050-84). And while its true that this type of damage is not limited to the right hand flap, it is known to be much more common on that side. Stepping over the flap instead of on it is recommended by both the FAA and Beechcraft as a solution.

Unfortunately, the flap cracking is known to span a wide variety of aircraft types. A 2011 “Safety Communique” issued by Hawker Beechcraft lists the affected models as:

-Bonanza 33, 35, and 36
-Baron 55, 56, 58, and 95
-Duke 60

Damage at the flap actuator point (Photo Courtesy of AOPA)
Damage at the flap actuator point (Photo Courtesy of AOPA)

 

According the the FAA, the cracking can been found most commonly on airframes which are between 4,000 and 6,500 hours, but has also been found on aircraft with as few as 2,000.

So, what do we do about it?

First off, although much of the damage is difficult to detect without dis-assembly, the paperwork from both the FAA and Beechcraft recommend taking a look at the flap yourself to see if there are any obvious signs of problems. They also suggest taking special care looking in this area during your preflight inspections.

Next, if you have an airplane which may be susceptible to cracking, talk to who ever is doing your maintenance work and have them look carefully during your annual inspections. I talked to one of the IA’s at our shop who has dealt with this issue before and he told me that most shops will remove the flap and send it away to a repair station to have it fixed. It’s possible that if you purchased your airplane used it may have already had this issue taken care of; a quick look through the maintenance logbooks should clear up any questions.

Repaired rib next to a damaged rib (Courtesty:  AOPA)
Repaired rib next to a damaged rib (Courtesty: AOPA)

 

Regardless of whether your airplane is known to suffer from this problem or not, do your best to avoid stepping on the flap when getting in and out of the cockpit. It is also a good idea to ask your passengers to do the same as this simple act could end up saving you big headaches and big money someday down the road.

For more information regarding the flap issues discussed above, talk to your maintenance provider and visit these links:

ABS Flight Controls, Flaps, and Trim System Inspection, Repair and Rigging Guide (See Page 17)

ABS Information on SAIB CE-11-21

Andrew Robinson is a 135 Charter Pilot and flight instructor in Pennsylvania.  He flies Pilatus PC-12s and instructs in Beechcraft Bonanzas.

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  • Cirrus G2 Vision Jet

    Well, that was fast.

    In January, Cirrus announced the Generation 2 SF50 Vision Jet.  After getting the Generation 1 Vision Jet certified in late 2016, Cirrus didn’t waste any time in starting in on improvements.

    The improvements are pretty sweet, making the G2 Vision Jet even easier to fly and step into for Cirrus’ target market, SR22 owners.

    Here are the improvements on the G2 Vision Jet.

    RVSM Approval

    The G2 Vision Jet has received RVSM approval, allowing the airplane to fly at 31,000 feet.  RVSM stands for Reduced Vertical Separation Minimums (read more about RVSM here).  RVSM airspace starts at 28,000 feet, the G1 Vision Jet’s ceiling.  Now that the G2 Vision Jet is RVSM certified, it can fly at 31,000 feet.

    For piston pilots, you are left scratching your head as to the advantage of this.  In a jet, the higher you go, the thinner the air, so the faster you go, and the less fuel you burn since the thin air needs less fuel to mix with.  This caps out at a certain altitude and the speed begins dropping and you start losing efficiency (even though the fuel burn is quite low).

    According to Cirrus, at 31,000 feet, the G2 Vision Jet cruises over 300 KTAS and gets a range boost to almost 1,200 nm.

    Garmin Perspective Touch+

    Cirrus & Garmin have taken the new NXi interface and paired it with the Garmin Perspective Touch to create the Touch+.  You can read about the improvements on the NXi here, all of which are included in the Touch+ in the G2 Vision Jet.

    The big improvement that is included in the Touch+ is Autothrottle capability.  An Autothrottle is integrated with the autopilot.  It automatically adjusts power settings and speeds based on the phase of flight without the pilot having to touch the throttle.  Pretty cool.

    New Cabin

    The G2 Vision Jet has a redesigned cabin as well, making it an extremely passenger friendly airplane.  The second row has been redesigned and equipped with a center console.  There is also a drop down TV screen that allows passengers to connect their mobile devices to it to watch movies or videos while traveling (no internet on board, yet.  That’ll probably be the G3 Vision Jet!).

    Cirrus also put in more noise reduction in the cabin, creating a quieter ride for passengers.  Cirrus also allows for multiple different seating configurations, depending on the needs of the owner.

    As always, Cirrus is on the leading edge of airplane technology, creating airplanes that are easy as well as fun to fly.  I’m excited to see how they continue to improve the design to both the SR22 and the Vision Jet.

    Well, that was fast. In January, Cirrus announced the Generation 2 SF50 Vision Jet.  After getting the Generation 1 Vision Jet certified in late 2016, Cirrus didn’t waste any time in starting in on improvements. The improvements are pretty sweet, making the G2 Vision Jet even easier to fly and step into for Cirrus’ target…

  • Aircraft Purchase: The Logbook & Pre-Purchase Inspections

    Your about to make your dream aircraft purchase.  The plane has low time on the engine, is reasonably priced, and, according to the seller, has no damage history.  You are overjoyed!  Your dream of making an aircraft purchase is finally coming true.  You prepare your offer for the seller, set up the escrow account, and start all the paperwork.

    Two weeks later, the airplane is yours!  You start flying it, though, and the engine starts to have some strange vibrations.  After several flights, it starts to get worse.  You take it to your mechanic to get it looked at and you find out the airplane needs three new cylinders along with some other engine work that is going to total a lot of money.  Plus, your airplane is now going to be in the shop for several weeks.

    All that excitement you just had?  It just went out the window.

    Could this have been prevented?  Probably so, with a logbook inspection and a pre-purchase inspection.

    Aircraft Purchase:  Maintenance Logbooks

    Aircraft Purchase: Logbook Inspection

    Inspecting a logbook can be very daunting when making an aircraft purchase, especially for older airplanes.  This is, however, one of the most vital steps in making a new aircraft purchase.  You can find out many things from looking at the maintenance logs of an airplane.  First, you can check the compression levels of the engine.  Typically, you want compression levels in the 70’s, with it still being okay in the high 60’s.  Anything below 65 and there could be potential problems.

    Second, you can find out if there has been any odd maintenance done pointing to possible unreported damage history.  This is rare, as most aircraft owners are honest and up front when talking about damage history.  But, if there is an entry detailing a prop overhaul after only 50 hours on that prop, you may start to ask some questions.

    Third, you can find out how well the airplane has been maintained.  If a lot of maintenance was completed at each annual, even if it was a lot of small things, then the airplane has been maintained by a good mechanic who is very thorough.  This also involves a check of the ADs, Mandatory SBs, SBs, and SLs that have been issued for the airplane.  If all that has been kept up with, it’s a well maintained airplane.

    Finally, it gives you a good idea of how much the airplane has been flown.  Sure, the ad online will have the total time and time since overhaul, but you can look at the year by year breakdown of how much the airplane has been flown.  It may have been flown a lot earlier in it’s life, but not quite as much recently.  That’s not necessarily a bad thing, but airplanes like to be flown.

    Aircraft Purchase: Pre-Purchase Inspection

    Before making an aircraft purchase, it is extremely vital that whenever you are buying an airplane that you get a pre-purchase inspection done on the airplane.  Even better is getting one done by a mechanic who specializes in that type of airplane (eg. Piper Service Center for Pipers, Cirrus Service Centers for Cirrus, Kevin Mead for PA-46s).  A pre-purchase inspection can save you a lot of money in the end.

    There is always going to be some kind of maintenance issue with an airplane being purchased, whether it is big or small.  Once a pre-purchase inspection is completed, you can take the findings to the seller and negotiate for a lower price based on those findings, or just have the seller fix the items before the sale is completed.

    I would recommend having the seller fix the problems before the sale is completed.  Even though it may take a little longer for the sale to be completed this way, you’ll get to enjoy your airplane right away instead of it being in the shop the next several weeks after you complete the purchase.

    There is the circumstance where the  pre-purchase inspection reveals some serious airworthiness issues which would cause the deal to be voided.  Always put this clause in a purchase agreement, giving you, the buyer, an out if there are serious airworthiness issues.

    When it comes to making an aircraft purchase, it is not a process to be rushed.  Slow and steady usually gets the best airplane for the money, giving you years of enjoyment in the future.

    Looking to make an aircraft purchase?  Daunted by all the work that’s involved to find a good, quality airplane?  Let Texas Top Aviation do your aircraft search for you!  To learn more, visit Texas Top Aviation’s Aircraft Purchase Consultations page.

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  • My 2018 Osh Kosh Experience

    I got the privilege of going to the EAA AirVenture at Osh Kosh this year.  It was my first Osh Kosh experience.  I’ll be the first to tell you, walking in the gate on the first day is mildly overwhelming.  There are people and stuff everywhere.  Airplanes, tents selling everything from airplane parts to mattresses (I wasn’t really sure how mattresses tied to flying), vendors, colleges, and loads of people.

    Photo Courtesy of William Day, copyright 2018, All Rights Reserved

    After I gathered myself from my initial shock, I set out to explore all that I could.  I spent most of the first morning walking around the different manufacturer’s tents, getting a gauge on all the new airplanes I could never afford and only hope to ever fly.

    The short of it is, the Cessna/Textron Denali is going to be stellar once it gets completed.  The Epic E1000 (if it ever gets certified) might take a large market share from TBM, though they will have an uphill climb. The Cirrus Vision Jet is very cool and should be a relatively simple step up for SR22T owners.  The Pilatus Jet is huge.  Finally, the Diamond DA62 would be my below 12,500 airplane and the Piper M350 would be my pressurized plane.  Money being no factor, of course.

    Photo Courtesy of William Day, copyright 2018, All Rights Reserved

    I decided to take in the entire airshow on Day 1, all 4 hours of it.  Upon realizing I would be very stiff necked if I did that each day for the three days I was there, I decided on Day 2 to check out some seminars and learn something.  I took a seaplane ground school course on Day 2, then listened to a NASA presentation on electric airplanes and low boom sonic jet technology (how to make supersonic passenger flight quieter).

    The end of Day 2 at Osh Kosh had to be the highlight.  I got to hang out with Cub Crafters at the 51WI grass strip just north of the OSH Class D airspace.  There was a free BBQ and I got to take a ride in a Carbon Cub.  My landing from the back seat was a bit rusty, but still a very cool experience.  Buzzing the BBQ area in tandem was pretty neat.

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    Day 3 brought some cooler temps and some clouds.  We walked out to the vintage airplanes, spending the morning gawking at Cessna 195s and Wacos.  Then I took the plunge to explore all the vendor hangars.  My idea was to walk around and see if I can find some interesting and innovative technology.  Well, after 2 of the 4 hangars, my head was spinning, so I decided to watch the rest of the airshow to let my brain drain out a bit.

    Photo Courtesy of William Day, copyright 2018, All Rights Reserved

    3 Days was a good amount of time to spend.  I don’t think I could have stayed all week, but only a day or two wouldn’t have been worth it.  I flew up with a former student in his TBM 700, which was a very nice way to travel.  We landed and stayed in Green Bay (KGRB), which was super easy and low stress.  Had a great tailwind on the return and made it to Houston non-stop.

    A few closing observations:

    The Stratos 716X Personal Jet

    If Stratos Aircraft is ever able to bring this to market, it sounds awesome.  400 knots, single engine, single pilot, with 6 seats.  Being a single engine jet, similar to the Cirrus Vision Jet, it’s 100 knots faster, plus with the airflow and engine technology, it doesn’t have that big V Tail in the back, thereby reducing drag.  I have a feeling it would find a good market, but the certification process is a bear to get through.  Just ask Epic.

    The Lancair Mako

    This is a legit airplane.  Lots of thought was put in to the design of the Mako by the new Lancair organization in Uvalde, TX (KUVA).  The airplane was extremely comfortable, capable, and pretty cool.  The stick is in the center, with throttles on the side (where the stick would be in a Cirrus or Columbia).  AC, full Garmin integration, and the cool factor of the nose gear retracting, but not having a gear handle. Higher useful load than a Cirrus or Columbia, it would be a great alternative (and cheaper) to one of it’s certified competitors.

    Avionics

    There is a lot of new avionics technology hitting the market.  Dynon, beloved by experimental enthusiasts, is finding a foothold in the certified world with some neat panels.  It will be an uphill battle to take on Garmin, but there is some potential in the retrofit market to offer a cheaper alternative to the Garmin TXi.

    Speaking of the TXi, I played around with the 10.7″ panel at the Garmin booth.  It is extremely intuitive. Garmin did a great job of making it a simple touch screen interface, easy to use, and easy to learn.

    Avidyne is pushing their iPad integration with the IFD 100 iPad app.  It ties via Wifi or Bluetooth to an IFD 550 or 440 navigator, giving an additional screen in the cockpit to work with.  You have the ability to modify flight plans and such on the iPad and it will show up on the GPS units.

    Photo Courtesy of William Day, copyright 2018, All Rights Reserved

    All in all, Osh Kosh was an experience I’m glad to have finally experienced.  I don’t think I would go every year like some folks, but every few years, especially when my sons are older, seems like just enough for me, but not too much.

    All Photos Courtesy of William Day, copyright 2018, All Rights Reserved

     

    I got the privilege of going to the EAA AirVenture at Osh Kosh this year.  It was my first Osh Kosh experience.  I’ll be the first to tell you, walking in the gate on the first day is mildly overwhelming.  There are people and stuff everywhere.  Airplanes, tents selling everything from airplane parts to mattresses…

  • Make The Upgrade to Pressurization

    Are oxygen cannulas rubbing your nostrils raw?

    Is turbulence giving you back problems?

    Would you like to be above the bumps, breathing without tubes stuck up your nose or a mask on?  Would you like a quiet ride?

    Sounds like you need pressurization.  Need more convincing?

    What’s that you say?  You don’t have a multi-engine rating?  You don’t want to spend the money on a turbo prop?

    Have no fear, there are options galore for you to choose from in the single engine piston marketplace, both certified aircraft and experimental.

    A word of caution, though; once you go pressurized, you don’t go back….

    Here is my review of the certified, pressurized single engine piston options.

    Piper PA46 Malibu/Mirage/M350

    In 1983, Piper shocked the world with an amazing airplane.  The pressurized, Continental TSIO-520 (310 HP) powered PA46 Malibu hit the market in the fall of that year taking the piston world by storm.  A six seat, cabin class, pressurized single engine piston that easily cruised at 190-200 knots while only burning 16-17 GPH. It was awesome.  It even had an air stair door that felt like getting on a private jet.

    I love the original Continental powered Malibu, specifically the ’86-’88 models.  Piper initially had hydraulic flaps, which were clunky and had several issues (most notably, the hydraulic system would randomly kick offline while the flaps were in motion at very in-opportune moments).  Piper switched to the electric flaps in ’86, making the ’86-’88 year models very desirable.

    Unfortunately for Piper, the Continental TSIO-520 was not the engine manufacturer’s best product.  There were several Malibu crankshaft problems and engine failures, so much so that Piper decided to go with the Lycoming TIO-540 engine in 1989, creating the Malibu Mirage (all the current Malibu’s operating the -520 engine have been overhauled many times over, so there are no safety concerns with the -520 engine).  The Lycoming powered Mirage (350 HP), cruises a little bit faster than the Continental powered Malibu, but burns about 5 more GPH.  Piper still makes the Mirage, now dubbed the M350, complete with the Garmin G1000 NXi panel.

    The 4 seat, cabin class back seat is very roomy (unlike a Bonanza or Saratoga).  There is plenty of rooms for bags, both behind the back seat and in the handy nose compartment, which is wide enough to fit golf clubs, minus the driver.  The 1600 pound useful load (880 pound payload with full fuel), allows for a lot of people and gear to be loaded on board.  The airplane is a little stingy on CG, though.  You do not want to have a CG that is out of the rear limits.

    The airplane is fun to fly.  It has a heavy elevator, similar to a Bonanza, which requires a lot of trim on landing.  It’s very long wings cause it to float a bit on landing if the pilot comes in too fast.  It’s very docile in stalls and extremely comfortable for cross country flying.  The air conditioning system works very well, though it is still hot on the front seats when sitting on the ramp on a Texas July afternoon.

    Many of the airplanes have upgraded to glass panels.  Most are still equipped with the King KFC 150 autopilot, some with a Yaw Damper, some not.  The KFC 150 is a good autopilot, but when Garmin certifies their GFC 600 for the PA46, that will be a popular retrofit.

    If I had my pick, I would buy an ’86-’88 Malibu with an upgraded Continental TSIO-550 engine.  Climbs a bit better and does a bit better in cruise than the original -520 engine.  See why here.

    I would rate the PA46 line as the best pressurized single engine piston option out there.

    Cessna P210 Centurion

    The P210 was introduced by Cessna in 1978.  It also came with the Continental TSIO-520 engine that the Malibu was certified with.  Climbing at about 700-800 fpm (equal to the Malibu), the P210 cruises at around 190 KTAS as well, burning around 17-18 GPH.  Like the Malibu, the P210 had a Continental TSIO-520 power plant, but, unlike the Malibu, the P210 makes the pilot work to keep the CHTs cool.  With smaller cowl openings and a tighter cowl, cooling isn’t as good as the Malibu.

    Even though the P210 has six seats, the forward facing, Cessna style 3 rows aren’t quite as comfortable as the Malibu.  The single door on the pilot’s side makes loading and unloading a bit of a chore (especially compared to the air stair door in the Malibu).  The third row of seats isn’t extremely useful, as the ceiling is lower and the proximity of the second row of seats decreases the amount of leg room, making it uncomfortable for a full size adult.  Most operators remove the pilot’s side second row seat to add an aisle to get to the back row for people and bags.  It also has a smaller cabin then the Malibu.

    There is less baggage in the P210, with the singular baggage compartment accessed through a baggage door behind the cabin.  The Air conditioning system is also not as good as the Malibu.

    It’s hard to get the P210 out of CG and overloaded.  A useful load of 1500 pounds (with 90 gallons of fuel, it drops to only 960 pounds) allows the airplane to be loaded to the gills without being overweight.

    There are some engine upgrades out there for the P210 (the Silver Eagle conversion puts a Rolls Royce turboprop on it).  The best piston conversion is the Vitatoe Conversion that swaps the engine out for a Continental Turbo-Normalized IO-550, which is a much better engine than the -520.  You still have to monitor the CHTs, but cooling is less of an issue.  These are much higher priced on the market, though.

    Because of the size of the cabin and the true reputation the P210 has of being a maintenance hog, I would rate it below the PA46 line.

    Extra EA-400

    There are 3 pressurized, single engine piston airplanes out there today: the Piper PA46, the Cessna P210, and the Extra EA-400.  Extra is the famous German aerobatic aircraft manufacturer that created the Extra 300 and 330.  In the early 2000s, Extra tried it’s hand at the pressurized single market with the EA-400 (Extra also tried to get into the single engine turbo-prop market with the EA-500, but the project fizzled before much progress was made).  Sadly, only 27 EA-400s were built before the company ran into financial trouble.

    The concept sounds cool.  A fully composite, pressurized, liquid cooled, cabin class piston.  The engine was the Continental TSIOL-550, liquid cooled power plant.  Liquid cooling means no concern about hot CHTs while you are climbing.  The problem with the engine is that there are so few liquid cooled Continental engines out there, finding a mechanic familiar with one could be an issue.

    I have never flown an Extra 400, but there are several floating around out there.  Most have steam gauges and the STEC-55x autopilot.  The price on the only one on Controller right now is comparable to the P210N but above the Continental powered Malibu.

    If you are in the market, an Extra 400 might be fun to test fly and who knows, you might fall in love with it!

    Experimental Options

    There are a handful of experimental pressurized singles out there.  I have not flown any of them, so I can’t be a good resource on recommending them.  Here is the list, however.

    Lancair Evolution Piston

    Lancair IV-P

    Lancair ES-P

    Lancair LX7

    As far as availability on the market goes, there are 8 Malibus on Controller (1 1986 model) ranging from $315,000 and down, 24 Mirages ranging from $705,000 (equipped with the Garmin G1000) and down, 25 P210s ranging from $405,000 and down, and 2 Extra EA 400s, priced at $369,000 and down.  Check out the available Experimental Lancair options here.

    Have you decided to upgrade, but don’t know what to buy or how to buy it?  Check out Texas Top Aviation’s Acquisition Services.  We’ll get you the best airplane for you, your mission, and your budget.  Contact Us today to find out more information.

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  • 2018 Houston, TX CPPP

    The Cirrus Pilot Proficiency Program is once again returning to Houston, TX the first weekend in November. Henrickson Jet Center at the Houston Executive Airport (KTME) will be the host FBO this year.  If you are a Cirrus owner in the South Central US, the Houston CPPP weekend is definitely worth your while.

    What is it?  The Houston CPPP is a combination ground and flight training weekend.  With ground classes ranging from engine management, to loss of control prevention, to avionics best practices, an attendee will not lack a better Cirrus education by the time he or she leaves.

    The flight training side of the weekend gives an attendee several options.  A Houston CPPP attendee can do 1 or 2 flights with a highly qualified Cirrus Standardized Instructor Pilot (CSIP), one on Saturday and one on Sunday (if the 2 flight option is selected).  The Cirrus Owner’s and Pilot’s Association (COPA) brings in exceptional instructors for each of the CPPP events, so the training is top notch.  Folks who want to take in more ground school, but still want to fly a little bit have the option of just doing 1 flight, either Saturday or Sunday, in order to increase their Cirrus knowledge.

    The Houston CPPP event will be November 2nd, 2018-November 4th, 2018, a Friday through a Sunday.  The weekend kicks off with a welcome dinner Friday night, then ground sessions and flying on Saturday and Sunday, plus a dinner on Saturday night.

    For those who want to challenge themselves, there are simulator sessions available with a challenging instrument approach that doesn’t quite meet up with the normal, ho-hum type of approach.

    The Houston CPPP also provides a Partner in Command course for those right seaters out there wanting to learn more about what to do in an emergency situation.

    Hank Gibson of Texas Top Aviation will be at the Houston CPPP as a flight instructor.  For more information and to sign up, please click here.

    Hope to see you there!

    The Cirrus Pilot Proficiency Program is once again returning to Houston, TX the first weekend in November. Henrickson Jet Center at the Houston Executive Airport (KTME) will be the host FBO this year.  If you are a Cirrus owner in the South Central US, the Houston CPPP weekend is definitely worth your while. What is…

  • Is The Approach Active? Flying Garmin Instrument Approaches Seminar

    Hank Gibson from Texas Top Aviation will be presenting a seminar on flying Garmin instrument approaches with the different Garmin GPS units.  Whether you have a Garmin 530/430 unit, a Garmin GTN 750/650 unit, or a Garmin G1000, all will be discussed.  You’ll walk away with some tips and tricks, plus a better understanding of your Garmin unit.

    WINGs credit will be given for attending.  The seminar is hosted by Redbird Skyport at the San Marcos Airport (KHYI) in Redbird’s large conference room.  The seminar will begin at 10am on Saturday, June 30th, 2018.

    It’s always quicker to fly than drive and Redbird has plenty of ramp space to accommodate seminar attendees.

    Registration is required.  Please visit the registration page on FAASafety.gov.  Space is limited to 20 individuals, so please make sure you register if you want to attend.

    Hank Gibson from Texas Top Aviation will be presenting a seminar on flying Garmin instrument approaches with the different Garmin GPS units.  Whether you have a Garmin 530/430 unit, a Garmin GTN 750/650 unit, or a Garmin G1000, all will be discussed.  You’ll walk away with some tips and tricks, plus a better understanding of…

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