|

Cirrus Braking Systems: A Hot Topic

You just bought your Cirrus SR22. You do some flying, and soon find yourself with a brake temp sticker that isn’t white anymore. You remember from your transition training that any color other than white is a no go. You now ponder…. I don’t remember getting on the brakes hard, or riding the brakes while taxiing, but sure enough they aren’t white anymore. You now start thinking that all the horrible rumors of Cirrus brakes are true. They overheat so fast!

I would like to share some little-known facts about the Cirrus factory equipped braking system. Following the procedures below can help make the brakes last a little longer. There is also a very popular STC that allows upgraded brakes to be installed on all SR series aircraft. More to come on that.

Notice the Top Yellow sticker is far darker than the Bottom. The Yellow temperature indicator turns at 300 Degrees, while the bottom Blue indicator turns at 330 Degrees. This is an indication to the pilot that if the bottom sticker has turned colors, that the braking system has exceeded 330 degrees and is in need of servicing.

Above is a photograph of an SR22 G1 braking system with turned brake temp stickers. The first things you may notice is that there are in fact two brake temperature stickers. We can only see the bottom blue sticker from the inspection port on the wheel pants. The other is higher on the caliper; in order to see it, the wheel pant must be removed. This isn’t common knowledge because there is no mention of this additional indicator in the POH.

Now you may be asking yourself, what can I do to extend the service life of my factory equipped Cirrus brakes? Here are some tips. First, always taxi at 1000 RPM and use the rudder as much as you can while only tapping the brakes. This is not fool proof, since sometimes, depending on the grade, you will have no choice but to utilize brake tapping to keep the aircraft going straight. Taxiing is not typically where the brakes get overheated, though, but this is still a good practice to follow.

What we tend to see is that the Cleveland brakes are generally overheated on landing. We always recommend to make sure your final approach speed is not excessive, land in the first 1/3 of the runway, and let the aircraft rollout to a smooth stop. What tends to happen is that the aircraft is too fast, and the pilot tries to exit at a certain taxi way, or brakes hard and continues to ride the brakes after landing during taxi. If you do your best to avoid these habits, it will serve you well.

This braking system remained unchanged all the way until the 2016 G5 Cirrus SR series. Starting in 2016, the factory equipped G5 and G6 Cirrus SR series all now come standard with a single piston hydraulic braking system from Beringer. The Cirrus Beringer brakes far exceed the braking power and durability of the old system. The new system is more robust, withstands heat better, and is is very well built. There is also an option for an upgraded dual caliper system to increase durability and stopping power. A braking system STC for the older Cirrus G1 through early G5 models was created to upgrade those airplanes to the better stopping power and cooling of the Cirrus Beringer brakes.

Seen above is a page from a Beringer catalog highlighting the Cirrus SR series STC kits. Your local Cirrus service center will be able to quote prices for the kits. We have over 1000Hrs spent behind Beringer equipped Cirrus aircraft and the difference is quite apparent. The pilot has better control of the aircraft, no spongy pedal, and the confidence to get the plane stopped without possibly overheating the braking system. This, in our opinion, is one of the best upgrades you can do to your Cirrus.
Above is what an STC upgraded braking kit from Beringer looks like, as well as the new temperature indicator for the pre/post flight inspection. Notice the black spot on the left hand picture. These brakes have been overheated.

One other difference for a pilot to note is that once upgraded to the Cirrus Beringer brakes, there is only one temperature indicator and it changes color at a whopping 450 Degrees Fahrenheit! Needless to say, it can handle some heat! The new temperature indicator is now Orange in color and turns grey/black when overheated.

On the left are the original Cirrus factory brakes. On the right is the caliper to the new Beringer brakes for a Cirrus.
Dual Caliper Cirrus Beringer Brakes

The Cirrus Beringer brakes upgrade is quite a step up in the world of slowing down. However, this doesn’t mean that they are completely issue free. There is one little-known problem with Beringer brakes that is not that big of a deal and can be fixed with relative ease.

The rotor on the Beringer braking systems is “free floating,” meaning it is not necessarily “fixed” in position when secured down to the spindle. It is “keyed” into the wheel rim with the male and female side interlocking.

The brakes occasionally will get noisy, causing a “knocking” noise when brakes are applied. This noise is caused by the small metal tabs that tighten up the space between the wheel and the brake rotor. This is so the small tabs wear with use instead of the aluminum rim that they are fixed to. So, if your Beringers are making a knocking noise when brakes applied, this is most likely your culprit.

These gaps above are the “keyed” position where the rotor finds home in the rim. Without these tabs that wear with use, we would be replacing the rim more often than the much cheaper replaceable tabs.

It is highly recommended to upgrade your original Cirrus factory brakes to the new Beringer braking system. You will deal with less maintenance, less chance of a brake overheat, and less confusion on whether or not your brakes are airworthy. For more info, you can check out the Cirrus website for the single or dual caliper Beringer brakes.


Zach Anderson is a Cirrus Standardized Instructor Pilot (CSIP) for Texas Top Aviation. Zach comes from a auto mechanic background and is very familiar with the ins and outs of maintenance. He started working for Texas Top Aviation in December 2020.

Similar Posts

  • The Dual Garmin G5 Glass Panel Solution

    What’s the most cost effective glass panel retrofit?  There are several options out there (and it seems like more coming each Sun ‘N’ Fun or Osh Kosh event), but the consensus is the Aspen EFD 1000 or 1500, right?  At $12,000 installed, it’s about $8,000-$10,000 cheaper than the Garmin G500 (though you can make the argument that when you add a second screen and SVT to the Aspen, the price is about the same).

    I am here to blow your mind.  What if you could get a glass panel retrofit that is a complete AHRS system with airspeed and altitude, plus a slaved HSI that auto slews to your GPS and a 4 hour backup battery so you can throw your steam attitude indicator away, for only $4,600, plus installation?

    I am not crazy.

    The Garmin G5 debuted last year when the FAA relaxed it’s regulations to allow more experimental avionics into certified airplanes.  The single G5 was a big hit.  The 3.5 inch screen fit nicely into the hole that the traditional attitude indicator left, giving pilots a glass attitude, airspeed and altimeter options for less than $2,500.

    In March, Garmin brought out the HSI version of the G5.  Equipped with a low cost magnetometer, the DG/HSI version is a complete replacement for the traditional DG/HSI.  The unit also displays ground speed and distance (received from the GPS information), while auto-slewing to the GPS flight plan, so the CDI needle will move on it’s own, eliminating the annoying need for the pilot to set the course on the HSI (and ridding the GPS of the message that pops up reminding the pilot to set the course).

    The dual units provide a complete backup Attitude in the case of a display failure.  The reversionary mode you get with the Garmin G1000 and the Garmin G500 is also present in the dual G5s.  This eliminates the need for a backup steam gauge attitude indicator, freeing up panel space for an engine monitor or some other toy.  The G5 units can also be equipped with 4 hour backup batteries in case of electrical failure.

    The price for the dual G5 setup is very reasonable at just under $4,600 plus installation (which, according to Garmin, should be pretty simple as the units act as plug and play instruments).  The AHRS unit is available stand alone for under $2,200 while the DG/HSI unit standalone runs just under $2,600.

    For more information, check out Garmin’s website.

    What’s the most cost effective glass panel retrofit?  There are several options out there (and it seems like more coming each Sun ‘N’ Fun or Osh Kosh event), but the consensus is the Aspen EFD 1000 or 1500, right?  At $12,000 installed, it’s about $8,000-$10,000 cheaper than the Garmin G500 (though you can make the…

  • Cirrus SR22 Owner Completes First Solo

     

    Monte and N565TV

    Congratulations to Monte James who, on July 31, 2014, completed his first solo flight!  Monte is the owner of N565TV, a 2007 Turbonormalized Cirrus SR22.  N565TV is a G3 model with an Avidyne panel.  Monte was very excited to complete his solo flight.  He reported very good landings during the flight (he even said the last landing, which was probably his best yet, caused him to break into laughter!).  Texas Top Aviation’s Hank Gibson, Monte’s instructor, took pictures and continued the tradition of cutting Monte’s shirt tail to commemorate the flight.

    Congratulations to Monte!

     

      Congratulations to Monte James who, on July 31, 2014, completed his first solo flight!  Monte is the owner of N565TV, a 2007 Turbonormalized Cirrus SR22.  N565TV is a G3 model with an Avidyne panel.  Monte was very excited to complete his solo flight.  He reported very good landings during the flight (he even said…

  • Will Fly To Food: Texas Airport Diners

    Looking for some good $100 Hamburger options in the state of Texas?  Here are some other good fly-in eateries around Texas.  These are ranked in no particular order because they are all just really good!  Most of these are located on the airport property, but a few are in town and worth the drive!

    • Lockhart BBQ (50R):  With 4 BBQ options in Lockhart (and City Market BBQ 10 minutes away in Luling), you can’t go wrong with a stop in Lockhart.  Just grab the keys for the giant suburban, and away you go. Most folks who stop off in Lockhart will give it a legitimate claim over Hard 8 in Stephenville.
    • Angelina County Airport Restaurant (KLFK):  This is pure East Texas eating here in Lufkin.  With greasy, tasty burgers and sandwiches, breakfast, and ladies who call you “Sugar” when taking your order, this is down home if I ever tasted it.  Lufkin and Brenham are currently neck and neck for the best Texas burger.
    • Black Walnut Cafe (KCXO):  This airport diner, located at the Galaxy FBO in Conroe on the north side of Houston, is top notch.  The food is excellent (I have eaten several different sandwiches and have not been disappointed) and you can’t beat the 3rd floor runway view from the patio.  Not a bad place to spend the lunch hour, though make sure you get there before the lunch hour.  It fills up quick.

    Black Walnut Cafe

    • Airport Diner (T82):  Right next to the Hangar Hotel, the Airport Diner in Fredericksburg brings back memories of the old soda fountains of the ’40s and ’50s.  With plates like the Warthog (their sausage sandwich with Fredericksburg made sausage) and the Whirly Bird (their chicken tenders wrap), the Airport Diner fully embraces the airport theme.  Better to stop for lunch on a weekday rather than a weekend as their isn’t a whole ton of seating.  Check your NOTAMs as the restaurant is closed on Mondays and Tuesdays.
    • Radial Engine Cafe (KGPM):  A good little stop in the Dallas area for a simple burger, fries, and a Coke. Don’t get the smaller 17/35 runway at GPM confused with the much larger 16/34 runway at GKY just to the west.  Approaching from the south, this can be easily done.
    • Clear Springs Restaurant (KBAZ):  Come for the onion rings, stay for the fish.  Clear Springs is just a 5 minute drive from the airport and there are always plenty of crew cars available.  You could probably make a whole meal out of the onion rings themselves, but the fish is top notch too.
    • Gate 12 (KCLL):  The College Station Airport now has the 12th Man!  Aggie Fans will appreciate the Gate 12 experience with all the Texas A&M decorations scattered throughout the restaurant.  Bring an appetite if you want to tackle the burgers.  They are huge!  Parking is only at the FBO.  Only military planes get to park in front of the restaurant.
    • Cooper’s BBQ (KAQO):  Llano, TX is known for BBQ.  Just fly in to the airport, get a car, and after a 10 minute drive, you can take your pick of any kind of BBQ under the sun.  Careful, as it’s easy to over order!
    • Hangar 6 Restaurant (KUVA):  The newest restaurant on the list, located on the ramp at the Uvalde Airport, Hangar 6 tips it’s hat to the military history of the Uvalde airport while serving really good food.  Taxi in and walk up to the quaint little joint.  They even have a playground for the kids!
    • Sky Restaurant (KVCT):  Not quite within walking distance, but just a short drive from the FBO, Sky Restaurant specializes on the seafood, but they also have good burgers and steaks.  VCT is popular amongst the Air Force and Navy trainers in the area, especially around lunch!
    • Runway Cafe (KLBX):  The best place I have found for seafood along the Texas Gulf Coast.  With a huge runway to land on and a beautiful FBO next door, this is my go to for Fried Shrimp when I’m in the Houston area.
    • Delta Charlie’s (KRBD):  With quite an extensive menu (and a full bar for those overnight trips), I will definitely make RBD one of my routine stops. Dallas Jet Center recently opened in the terminal, so fueling your stomach and your plane can all be done in one spot.
    • The Red Baron Restaurant (KDHT):  The Panhandle of Texas hides many surprises and the Red Baron restaurant in Dalhart, TX is no exception.  For those early morning flights, The Red Baron makes a solid breakfast and a mean cup of coffee.  Lunch satisfies even the hungriest pilot.  Dalhart has a very spiffy modern FBO to sleep away that burger and fries until your passengers show back up too.
    • Hogg’s BBQ (KDUX):  I came hungry and I left very happy.  Hogg’s makes some good West Texas BBQ.  Huge helpings and an aviation themed dining room makes for a good choice.  Restaurant is located just behind the terminal building.  I was there for dinner and it wasn’t too crowded, but I bet lunch is hoppin’!
    • Aviator’s Grill (KDWH):  Located in the Gill Aviation, FBO, Aviator’s Grill has a great selection of creative sandwiches.  Hooks can be a little tricky to navigate while taxiing, but just tell ground you are going to Gill, and they will direct you to lunch.
    • Bill’s Burgers (KBMQ):  A short drive from the airport in the Burnet FBO’s new courtesy van deposits you at Bill’s Burgers, the largest burger this side of the Mississippi.  Always a popular lunch spot, especially on weekends, hitting lunch early or late is a good plan.  Don’t get a full order of fries unless you want to share.  It’s huge!  Closed on Mondays.

    In my book, these are the other great places to stop on a flight in Texas.  Always make sure to come hungry! I probably missed a few along the way, so please feel free to add others to the list!

    Note:  Some of the above restaurants are either closed for COVID, or are only doing takeout.  Make sure you call before hand.  Google doesn’t always have updated information.

    Looking for some good $100 Hamburger options in the state of Texas?  Here are some other good fly-in eateries around Texas.  These are ranked in no particular order because they are all just really good!  Most of these are located on the airport property, but a few are in town and worth the drive! Lockhart…

  • Epic E1000 Gets the GFC 700

    When the Epic E1000 was finally certified in the spring of 2020, there was much celebrating across the aviation world. Epic Aircraft expended a lot of time and energy getting the E1000 certified and into production (more information on that journey here and in Flying Magazine here).

    The airplane is amazing. In the single engine, 6 seat turboprop market, it easily blows away the competition. With it’s 1,200 SHP PT6-67A, it has double the horsepower of the M600 (600 SHP), and 350 more horsepower than the TBM 940 (850 SHP). It’s 60 KTAS faster than the M600 and, even though the TBM can keep up (both airplanes have equal top cruise speeds of 330 KTAS), the Epic E1000 can carry a payload of 1,024 pounds with full fuel, while the 940 can only carry 584 pounds with full fuel. The TBM carries about 15 minutes more of fuel, but to me, that’s pretty negligible.

    Did I mention climb rates? The E1000 climbs at an average of 1500 FPM at Vy (it’s capable of 4,000 FPM), making it to 25,000 feet in 10 minutes. The TBM climbs at 1000 FPM, taking 13 minutes to climb to the same altitude, while the M600 settles in at about 800 FPM, reaching FL250 in 21 minutes.

    If you expand the comparison to include the Pilatus PC-12, the two airplanes have 1,200 SHP, but the Epic is 50 KTAS faster and they both have about the same weight carrying ability.

    In the most important arena, price, the E1000 is around a million dollars cheaper than the TBM 940.

    The one drawback to the Epic E1000 that immediately was noticeable was the autopilot. Epic originally installed the STEC 2100 autopilot to pair with the G1000 (and later the G1000 NXi). Epic decided to stick with the STEC 2100 through certification for the plane since that autopilot was on all of the E1000s paperwork going through all the levels of FAA approval. To change to the GFC 700 during the certification process would have been a massive undertaking that probably would have delayed certification.

    The STEC 2100 is a good autopilot, but, as any G1000 pilot can tell you, the lack of integration between any STEC autopilot and Garmin panel leaves some to be desired. Not all the bugs talk, which often requires dual data entry, which can lead to forgetting to do both the bug and the autopilot when things get busy. Hello, altitude deviation.

    The goal for Epic was never to leave the STEC autopilot in the airplane. The first E1000s were rolled off the line with the STEC, but Epic didn’t take long to change the autopilot to the much more integrated Garmin GFC 700. That took place this winter (2020), and the E1000 received it’s first upgrade, with Epic dubbing the airplane the Epic E1000 GX.

    I expect the innovators in Bend, OR, where Epic is based and where tons of innovation in aviation happens (Lancair/Columbia started in Bend while RDD is based there as well), to quickly come out with more avionics upgrades for the airplane. I wouldn’t be surprised to see a G3000 version at some point, complete with auto throttles and the new Garmin Autoland. Epic would be smart to follow in the steps of Daher and offer two models, one with the G1000 and one with the G3000 (the TBM 910 has the G1000 NXi while the TBM 940 has the G3000).

    I have yet to fly in an Epic E1000, but I would certainly jump at the chance to do so. Someone asked me yesterday what airplane I would buy if I had a blank check. With the GFC 700 now in the Epic, it would absolutely be the E1000 GX.

    When the Epic E1000 was finally certified in the spring of 2020, there was much celebrating across the aviation world. Epic Aircraft expended a lot of time and energy getting the E1000 certified and into production (more information on that journey here and in Flying Magazine here). The airplane is amazing. In the single engine,…

  • Cirrus Tow Bar For Sale

    In the market for a tow-bar?  This one is basically brand new and hasn’t been used all that much.  It has the Cirrus connections on it as well.

    For more information, contact Texas Top Aviation.

    20150906_155013

    In the market for a tow-bar?  This one is basically brand new and hasn’t been used all that much.  It has the Cirrus connections on it as well. For more information, contact Texas Top Aviation.

  • Preventing Gear Up Landings

    baron
    Image credit: Aviation Consumer

    On the evening of November 3rd, 2015, I was returning to my home airport of Lancaster from Pittsburgh in my company’s Aerostar, after being out on charter all day. It was dark out as I entered the traffic pattern at Lancaster. After an uneventful approach, I was cleared to land behind a Mooney. The spacing looked good as I turned final, but, as I was nearing the threshold, I started to become concerned that the Mooney wouldn’t be clear of the runway in time for me to land. At that moment, over the radio I heard an uncomfortable transmission from the Mooney pilot: “Tower, Mooney ABC has landed gear up.”

    It took the tower controller a minute to grasp what was going on, and I was on about a 1-2 mile final when I was instructed to go around. Thankfully, the Mooney came to a stop in such a position that I was able to use the other intersecting runway, and was on the ground only a few minutes later. I can assure you, however, that I’ve never checked my “3 green” so many times in one traffic pattern as after that incident. Thankfully, no one was hurt, but there sure was an impressive amount of emergency equipment on the runway as I taxied back to my hangar.

    In aviation, there’s a saying that goes: “There are two types of pilots. Those who have landed with their gear up, and those that will.” I don’t like that saying. The potential of a gear up landing (as a result of pilot error) is something that has always been a risk that I have worked hard to avoid. Not only is a gear up landing embarrassing; but it’s also an extremely expensive black mark on any pilot’s career.

    image
    Not a good day. (Photo credit: http://www.newsday.com/long-island/suffolk/plane-lands-at-republic-with-no-wheels-1.2735131)

    According to a July 2006, article in Aviation Consumer, the estimated cost of repairs following a gear up landing for an A-36 Bonanza would be about $27,000 and about 3 weeks of down time. 25 years ago, even my beloved E33 Bonanza was the victim of a gear up landing. While it was neither me nor my dad flying our airplane that day, the event stays in its history and reduces its value should the time ever come to sell it.

    That incident in 1990 resulted in approximately $25,000-30,000 in repairs. The cause of the incident was classic: the pilot put the gear down at the normal time, but then had his downwind extended by tower. He brought the gear back up to fly the longer downwind, but forgot to put it back down later when he was cleared to land. Like many pilots, he had a set routine time when he normally put the gear down, and when his routine was changed, he didn’t remember to lower the gear once more.

    Unfortunately, no matter what experience level one may be at, no pilot is immune to the possibility of such a mistake. The following are 5 tips that I have learned in my time flying that have helped myself and others minimize the chance of a gear-up landing occurring:

    1. Know your aircraft systems: What are the operating perimeters on your airplane’s gear warning system? Most airplanes have a designated speed or power setting at which the gear warning horn will sound in the event that the gear isn’t down and locked. In the Aerostar that I was flying, the gear horn was supposed to come on at 15” of manifold pressure with the gear up, but in practice, it didn’t come on until much lower than that. It has since been adjusted, but at the time it was important for me to know that if I had left the gear up, the horn wouldn’t have sounded in a timely enough manner for me to go around, much less lower it prior to touchdown. Most likely it would have just added to the noise of metal on concrete as I pulled the power all the way back in the landing flare.
    2. Don’t override gear-up warning systems: They were put there for a reason! Even if you’re out doing maneuvers and the horn is blasting in your ear for half an hour, resist the temptation to simply pull the circuit breaker or push the warning silencer to make it shut up. If a pilot disables the gear-up warning horn and then later forgets to put the gear down on landing, he or she will have a much worse headache on their hands than the one that the horn would have given them.
    3. Use your checklists and memory items: It doesn’t matter how much a pilot knows about his or her airplane, or the procedures for it. Distractions happen. Mistakes Happen. Always consult the checklist for confirmation that you’ve accomplished all the essential tasks before landing. Additionally, if you haven’t already, work on developing call outs which you perform out loud regardless of whether you are alone in the airplane or not. Whenever I’m landing an airplane, I start with my flows, go through my GUMPS (Gas-Under carriage- mixture- props- seat belt) checks, then do the printed checklist, and finally when on short final I call out “short final, cleared to land, three green.” I’ve had several passengers tease me about doing the “three green” call out while I was flying aircraft that didn’t have retractable landing gear. But, I’d much rather be in the habit of checking every time regardless of what I’m flying than forgetting to check when it is necessary.
    4. Use your available resources and develop healthy habits: If I have someone riding with me, I generally ask them to confirm that there are 3 green lights glowing on the instrument panel. Even if that person isn’t a pilot, they will probably enjoy the opportunity to be involved, and it’s a good way for me to stay in the habit of checking the gear lights to ensure that everything is properly down and locked. I’ve also found that intentionally leaving your hand on the gear lever until you have gear safe lights is a good idea. Forcing yourself to keep your hand on the handle until you have the all important lights obligates you to actually observe the indications instead of simply throwing the lever and moving onto something else. This way, if you only get an indication of 2 greens you’ll be aware of it right away and have more time to respond appropriately. It also helps you to learn the normal length of time it takes for the gear to extend or retract, which will be helpful to you to be aware of any abnormalities in the gear system.
    5. Upgrade your aircraft’s gear-up warnings: There’s a variety of ways you can improve your aircraft’s ability to warn you of a potential gear-up landing. For student pilots or pilots new to complex aircraft, it could be something as simple as a red post-it note on the panel to remind you to verify the gear position prior to landing. Or, if you own an aircraft that doesn’t have an effective way to warn the pilot of a gear-up landing, consider investing in an aftermarket gear-up warning system – surely the extra price of such an upgrade is a small amount next to the cost of repairing the damage from a gear-up landing!

    Crash recovery and emergency management crews survey a C-17 Globemaster as it rests on Bagram Air Field's active runway Jan. 31 after landing with its landing gear still up. More than 120 Airmen, Defense Department civilians and contractors successfully removed the crippled aircraft from the runway Feb. 2 and restored full air operations shortly thereafter. The "belly up," or no landing gear, recovery effort that began here Jan. 30 was the first time in the airframe's 16-year Air Force history. (U.S. Air Force photo)
    It can happen to anyone! The gear handle in this C-17 was in the “UP” position. (Photo Credit:https://theaviationist.com/2009/02/09/c-17-gear-up-landing-in-bagram-images/)

    Always remember, regardless of experience, no pilot is immune to the possibility of a gear up landing. The best way to safeguard yourself is to discipline yourself in the use of flows, checklists, and call outs. Things like gear warning horns, visual reminders, and other systems are a useful back up, but they shouldn’t be relied upon to save your bacon if you don’t get the gear down at the proper time. Fortunately, in most gear up landings, the pilot and passengers are able to walk away uninjured – but that doesn’t lessen the embarrassment or financial burden of the event. So, keep your chin up, your gear down, and remember….THREE GREEN

    On the evening of November 3rd, 2015, I was returning to my home airport of Lancaster from Pittsburgh in my company’s Aerostar, after being out on charter all day. It was dark out as I entered the traffic pattern at Lancaster. After an uneventful approach, I was cleared to land behind a Mooney. The spacing…

Leave a Reply

Your email address will not be published. Required fields are marked *