Shock Cooling in a PA46

We’ve all heard it said…”reduce the throttle by no more than 1-inch every minutes to ensure you don’t shock-cool your engine”. Does this advice apply to a PA46 engine? Can a PA46 engine (Lycoming 540 or Continental 520/550) really be shock-cooled? How should the engine temperature be managed?

Metals expand and contract with temperature, and the various metals in an air-cooled aviation engine expand and contract at a different rates. Shock-cooling supposedly occurs when the engine changes temperature quickly and the different metals in the engine cool (and therefore change shape) at different rates. When the change occurs dramatically supposed scoring, rubbing, and marking of the metal can occur, which can cause catastrophic results.

So, let’s back to the original question…can a PA46 engine suffer shock-cooling and should a pilot operate the engine so as to avoid shock cooling? Simply put, I’ve never seen nor heard of any piston PA46 engine suffer shock-cooling. In 5000+ hours flying the piston PA46 and 16 years of flying/managing/training in the Malibu/Mirage/Matrix, it simply has not happened to me nor anyone I know. Does it mean that it cannot happen or has never happened? No. But, it is certainly not a prolific threat to our fleet.

Should the owner/pilot operate the engine with a cautious eye cast toward the potential of shock cooling? Well, sort of…but, let’s flesh this out. My suggestion is that a pilot should operate the engine with conservatism in movement of temperature, but only because this is a good operating practice with any machine, and any flying machine is (by definition) not “overbuilt”. And, there are many ways to change the temperature of the engine…not just by reducing power. Here’s a partial list of ways to cool your PA46 engine:

  • Reduce power: Obvious…yes. When the engine produces less power, less heat is generated. Reducing power in a piston engine will almost always result in less temperature.
  • Lower the nose: By descending (and leaving power in a cruise setting) the airspeed will increase and cool the engine.
  • Enrichen the mixture: Fuel has a cooling effect on the engine, so the richer the mixture the cooler the engine.
  • Lower the landing gear: Yes…you read that right…engine cooling will occur when you lower the landing gear because more air will flow over the cylinders. Notice the landing gear doors on the PA46 have air louvers. Air flows into the engine nacelle on the front, passes down through the cylinders (along with the oil cooler, intercoolers, and other components) and then out the louvers of the closed gear doors. When the landing gear is lowered the “back door is opened” and a LOT more airflows over the cylinders.

My suggestion is that a pilot only perform ONE of these actions at a time when beginning a descent. This suggestion was presented to me by Chad Menne (Owner, Malibu Aerospace) some time ago and I’ve operated engines this way ever since. If you are at a higher altitude and simultaneously reduced the power, lowered the landing gear, started a big descent, and enrichened the mixture in one flail swoop, I think there’s a chance that your engine would suffer some negative effects that could be called “shock cooling”. So, when you do start a descent, pick one “cooling action” to accomplish at a time. I’m sure you’ll not hurt your engine.

Simply put, shock cooling is not a huge factor in the PA46 community, and a PA46 pilot does not need to be overly cautious. The “one inch per minute” rule may apply in some other airframes, but in the PA46 world it is not applicable.

Joe Casey’s aviation story began in 1990 with his first flight near Nacogdoches, TX in a Cessna 172. From lift-off, Joe knew he would have a lifetime passion flying just about anything that will leave the ground…He was completely hooked.

Along with being an FAA Designated Pilot Examiner (DPE), Joe is an ATP/CFI-AHMG and Commercial Rotorcraft/Glider Pilot in the civilian world and also a UH-60/AH-64 Pilot-in-Command/Instructor/Examiner Pilot in the US Army Reserves.  His passion for the last 19 years, however, has been the PA-46 Malibu/Mirage/Matrix/Jetprop/Meridian. Has has amassed over 6,500 hours in various PA-46 airframes and believe it to be one of the finest flying machines available for the serious cross-country pilot with an eye for efficiency.

Now, Joe has flown more than 12,200 hours in just about every imaginable environment. Whether providing initial/recurrent training in the PA-46’s, TBM’s, instructing in NVG’s in a UH-60 Blackhawk, flying the King Air series of airplanes, giving tailwheel endorsements, or taking kids flying for the first time, he simply loves flying machines and the people who fly them.

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    Good parking

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    IMG_1912

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    Andrew Robinson is a 135 Charter Pilot and flight instructor who lives with his wife and 2 daughters in Pennsylvania.  He flies Pilatus PC-12s and instructs in Beechcraft Bonanzas.

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    Piper PA46 Malibu/Mirage/M350

    In 1983, Piper shocked the world with an amazing airplane.  The pressurized, Continental TSIO-520 (310 HP) powered PA46 Malibu hit the market in the fall of that year taking the piston world by storm.  A six seat, cabin class, pressurized single engine piston that easily cruised at 190-200 knots while only burning 16-17 GPH. It was awesome.  It even had an air stair door that felt like getting on a private jet.

    I love the original Continental powered Malibu, specifically the ’86-’88 models.  Piper initially had hydraulic flaps, which were clunky and had several issues (most notably, the hydraulic system would randomly kick offline while the flaps were in motion at very in-opportune moments).  Piper switched to the electric flaps in ’86, making the ’86-’88 year models very desirable.

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    The 4 seat, cabin class back seat is very roomy (unlike a Bonanza or Saratoga).  There is plenty of rooms for bags, both behind the back seat and in the handy nose compartment, which is wide enough to fit golf clubs, minus the driver.  The 1600 pound useful load (880 pound payload with full fuel), allows for a lot of people and gear to be loaded on board.  The airplane is a little stingy on CG, though.  You do not want to have a CG that is out of the rear limits.

    The airplane is fun to fly.  It has a heavy elevator, similar to a Bonanza, which requires a lot of trim on landing.  It’s very long wings cause it to float a bit on landing if the pilot comes in too fast.  It’s very docile in stalls and extremely comfortable for cross country flying.  The air conditioning system works very well, though it is still hot on the front seats when sitting on the ramp on a Texas July afternoon.

    Many of the airplanes have upgraded to glass panels.  Most are still equipped with the King KFC 150 autopilot, some with a Yaw Damper, some not.  The KFC 150 is a good autopilot, but when Garmin certifies their GFC 600 for the PA46, that will be a popular retrofit.

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    Cessna P210 Centurion

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    There is less baggage in the P210, with the singular baggage compartment accessed through a baggage door behind the cabin.  The Air conditioning system is also not as good as the Malibu.

    It’s hard to get the P210 out of CG and overloaded.  A useful load of 1500 pounds (with 90 gallons of fuel, it drops to only 960 pounds) allows the airplane to be loaded to the gills without being overweight.

    There are some engine upgrades out there for the P210 (the Silver Eagle conversion puts a Rolls Royce turboprop on it).  The best piston conversion is the Vitatoe Conversion that swaps the engine out for a Continental Turbo-Normalized IO-550, which is a much better engine than the -520.  You still have to monitor the CHTs, but cooling is less of an issue.  These are much higher priced on the market, though.

    Because of the size of the cabin and the true reputation the P210 has of being a maintenance hog, I would rate it below the PA46 line.

    Extra EA-400

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    The concept sounds cool.  A fully composite, pressurized, liquid cooled, cabin class piston.  The engine was the Continental TSIOL-550, liquid cooled power plant.  Liquid cooling means no concern about hot CHTs while you are climbing.  The problem with the engine is that there are so few liquid cooled Continental engines out there, finding a mechanic familiar with one could be an issue.

    I have never flown an Extra 400, but there are several floating around out there.  Most have steam gauges and the STEC-55x autopilot.  The price on the only one on Controller right now is comparable to the P210N but above the Continental powered Malibu.

    If you are in the market, an Extra 400 might be fun to test fly and who knows, you might fall in love with it!

    Experimental Options

    There are a handful of experimental pressurized singles out there.  I have not flown any of them, so I can’t be a good resource on recommending them.  Here is the list, however.

    Lancair Evolution Piston

    Lancair IV-P

    Lancair ES-P

    Lancair LX7

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